Check Spark Pulg
Remove cylinder’s spark plugs
Visually/physically inspect the following items:
- Damaged insulation, Worn electrodes, Oil or fuel fouled, Loose terminals and cracks
- Check for plug gap : 1.0 - 1.1 mm (0.039 - 0.043 in.)
- Check if the spark plug for the relevant cylinder is lighter in color than the other plugs.
Has a problem been found in any of the above areas?
YES
▶ Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure
NO
▶ Go to "Check Air Leakage " as below
Check Air Leakage
Visually/physically inspect the air leakage in intake/exhaust system as following items,
- Vacuum hoses for splits, kinks and improper connections.
- Throttle body gasket
- Gasket between intake manifold and cylinder head
- Seals between intake manifold and fuel injectors
- Exhaust system between HO2S and Three way catalyst for air leakage
Has a problem been found in any of the above areas?
YES
▶ Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure
NO
▶ Go to "Check for air leakage in Positive Crankcase Ventilation Valve(PCV)
Check for air leakage in Positive Crankcase Ventilation Valve(PCV)
Remove PCV valve from cylinder head cover by puling ventilation hose
With engine idling block PCV valve opening
Verify that vacuum is felt
Remove PCV valve
Blow through valve from prot "A" and verify that air comes out of prot "B"
Blow through valve from prot "B" and verifty that no air comes out of port "A"
Has a problem been found ?
YES
▶ Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure
NO
▶ Go to "Check Compression pressure" as below
Check Compression pressure
Warm up the engine to normal operating temperature
Disconnect the spark plug cables and remove the spark plugs.
Crank the engine to remove any foreign material in the cylinders.
Put compression pressure gauge into spark pulg hole
Crank the engine with widely opend throttle valve and check compression pressure at each cylinder
Specification : 1323kPa(13.5 kg/cm²,192 psi)
Is compression pressure for each cylinder displayed within specifications ?
YES
▶ Go to "Check Timing " as below
NO
▶ Add a small amount of oil through the spark plug hole, and repeat above steps. If the addition of oil causes the compression to rise, the cause is a worn or damaged piston ring or cylinder inner surface.
▶ If the compression remains the same, the cause is a burnt or defective valve seat, or pressure is leaking from the gasket. Repair as necessary and go to "Verification of Vehicle Repair" procedure
Check Timing
Ignition "OFF"
Check that Cam, Crank and Oil pump sprocket timing marks are correctly in alignment
Monitor these signal waveforms from CAM and Crank shaft position Sensor are correctly in alignment
Are all timing marks alligned correctly ?
YES
▶ Go to "Check Fuel Pressure Test" as below
NO
▶ Repair or readjust as necessary and go to "Verification of Vehicle Repair" procedure
Check Fuel Pressure Test
Be cautious that Fuel is explosive and an empty fuel tank can still contain explosive gases.When working on fuel system make sure to supply adequate ventilation to the work area. Do not smoke, and keep sparks and open flames away.
The fuel system remains under pressure when the engine is not running. Release fuel system pressure before disconnecting any fuel line to reduce the chance of presonal injury or fire damage to vehicle components.
Start the engine and disconnect the fuel pump relay
Wait until fuel in fuel line is exhausted and the engine
Turn the ignition switch OFF position
Install the fuel special service tool for measuring the fuel pressure between the delivery pipe and the fuel feed hose
Connect the fuel pump relay
With fuel pressure applied, check that there is no fuel leakage from the fuel pressure gauge or connection part
Start the engine and measure the fuel pressure at idle
Specifications : 374 ~ 384 kPa(3.82 ~ 3.92 kg/cm², 54.3 ~ 55.8 psi)
Stop the engine and check for a change in the fuel pressure gauge reading
Specifications : After engine stops, the gauge rdading should hold for about 5 minutes
Is the measured fuel pressure within specifications ?
YES
Go to "Component Inspection" procedure.
NO
Repair or replace according to the table below.
Condition | Possible Cause | Suspected area |
Fuel pressure too low | Clogged fuel filter | Fuel filter |
Fuel leak on the fuel-pressure regulator that is assembled on fuel pump because of poor seating of the fuel-pressure regulator | Fuel pressure regulator | |
Fuel pressure too high | Sticking fuel pressure regulator | Fuel pressure regulator |
Fuel pressure drops slowly after engine is stopped | Injector leak | Injector |
Fuel pressure drops immediately after engine is stopped | The check valve within the fuel pump is open | Fuel pump |