Description

The automatic transmission is a combination of 3-element 2-phase 1-stage torque converter and double shaft electrocally-controlled unit which provides 4 speeds forward and 1 reverse. To improve the efficiency of power transmission, the line pressure control was changed applying “Variable Force Solenoid (VFS) valve” on this model.

However, adopting VFS on this model, the line pressure is variably changed according to TPS and the vehicle speed, this will enable more improved efficiency of power transmission and fuel consumption.

Characteristics

Some of the characteristics include:

▶Different power transfer

▶Different component layout

▶New shift logic(HIVEC) to improve shift feeling

▶Position of Valve Body

▶Variable shift pattern

▶Communication protocol and method

▶Step gate type shift lever.

Item

Details

Weight Reduction

1. Aluminum oil pump

-

2.3kg Approx

2. Pressed parts

-

Retainer and hub of brakes and clutches

-

Carrier of planetary gear set

Better shift quality

1. Independent control of clutches and brakes enabled better control of hydraulic pressure and skiped shifts (4 to 2, 3 to 1)

2. During N to D or N to R shift, feedback control adopted.

3. When starting from Creep condition, reduction of shock.(Creep condition is controlled with 1st gear)

4. Solenoid valve frequency is increased for more accurate control. 35Hz to 61.3Hz except DCCSV that is 35Hz and VFS that is 600Hz.

5. HIVEC adoption for better shift feeling.

6. Variable shift pattern.

Increase in Power train efficiency

1. Fully Variable Line Pressure

2. VFS(Variable Force Solenoid)

Dynamic drive by sports mode

- Manual shifting possible

- Step gate type shift lever

MECHANICAL SYSTEM
OPERATION COMPONENTS AND FUNCTION

Operating Element

Symbol

Function

Under drive clutch

UD

Connect input shaft and under drive sun gear

Reverse clutch

REV

Connect input shaft and reverse sun gear

Overdrive clutch

OD

Connect input shaft and over drive carrier

Low&Reverse brake

LR

Hold LR annulus gear and OD carrier

Second brake

2ND

Hold reverse sun gear

One way clutch

OWC

Restrict the rotating direction of low & reverse annulus gear

Operating elements

UD/C

OD/C

REV/C

2ND/B

LR/B

OWC

P

R

N

D1

D2

D3

D4

1) ○ : OWC is operated when shifts from 1st gear to 2nd gear.

2) L&R brake is released in 1st gear when the vehicle speed is more than 5KPH approximately.

Torque converter and shaft

The torque converter consists of an impeller(pump), turbine and stator assembly in a single unit. The pump is connected to the engine crankshaft and turns as the engine turns. This drawing force is transmitted to the turbine through the oil which is recycled by the stator.

The transmission has two parallel shafts ; the input shaft and the output shaft. Both shafts are in line with the engine crankshaft. The input shaft includes the overdrive clutch, reverse clutch, underdrive clutch, one way clutch, 2ND brake, low&reverse brake, overdrive planetary carrier, output planetary carrier and transfer drive gear. The output shaft includes the transfer driven gear.

CLUTCHES

The gear changing mechanism utilizes three multi-disc clutches. The retainers of these clutches are fabricated from high-precision sheet metal for lightness and ease of production. Also, more responsive gearshifts at high engine speeds are achieved by a pressure-balanced piston mechanism that cancels out centrifugal hydraulic pressure. This mechanism replaces the conventional ball check valve.

UNDERDRIVE CLUTCH

The underdrive clutch operates in 1st, 2nd, and 3rd gears and transmits driving force from the input shaft to the underdrive sun gear(A).

The components comprising the under clutch are as illustrated below.

Hydraulic pressure acts in the piston pressure chamber(B) (between the piston(c) and retainer) and thus pushes the piston(C). In turn, the piston depresses the clutch discs and thereby transmits driving force from the retainer(D) to the hub(E) side.

At high speed, fluid remaining in the piston pressure chamber is subjected to centrifugal force and attempts to push the piston.

However, fluid in the balance fluid chamber(A) (the space between the piston and return spring retainer(B)) is also subjected to centrifugal force.

Thus, the hydraulic pressure on one side of the piston cancels out the hydraulic pressure on the other side, and the piston does not move.

REVERSE CLUTCH AND OVERDRIVE CLUTCH

The reverse clutch(C) operates when the reverse gear is selected and transmits driving force from the input shaft to the reverse sun gear.

The overdrive clutch(D) operates in 3rd and 4th gears and transmits driving force from the input shaft to the overdrive planetary carrier and low-reverse annulus gear.

BRAKES

The gear changing mechanism utilizes two multi-disc brakes.

LOW&REVERSE BRAKE AND SECOND BRAKE

The low&reverse brake(A) operates in 1st and reverse gears, when the vehicle is parked, and during manual operation. It locks the low&reverse annulus gear and overdrive planetary carrier to the case.

The second(C) brake(B) operates in 2nd and 4th gears and locks the reverse sun gear(D) to the case.

The components comprising the low&reverse brake and second brake are as illustrated below.

As shown, the discs and plates of the two brakes are arranged on either side of the rear cushion plate(E), which is itself secured to the case(F) by a snap ring.

OWC

To improve the shift feeling from 1st to 2nd gear, OWC was adopted on the low&reverse brake annulus gear. Instead of hydraulic fixing by Low&reverse brake at the 1st gear, this mechanical fixing device was used. This structure is not a new concept, because this OWC already has been installed on the previous models.

ACCUMULATORS

Number

Function Name

Color

1

Low&Reverse Brake

None

2

Underdrive Clutch

Yellow

3

Second Brake

Blue

4

Overdrive Clutch

None

Objective

* Energy (hydraulic pressure) storage

* Impact and pulsation damping when solenoid valves operating

* Operation as spring element

* Smooth shifting by preventing sudden operation of clutches and brakes

TRANSFER DRIVE GEAR

With the transfer drive gear, increased tooth height and a higher contact ratio have reduced gear noise.

Also, the bearing that supports the drive gear is a preloaded type that eliminates rattle, and the rigidity of the gear mounting has been increased by bolting the bearing directly onto the case.

OUTPUT SHAFT/TRANSFER DRIVEN GEAR

As shown in the illustration below, the transfer driven gear is press-fitted onto the output shaft, and the output shaft is secured by a locking nut and supported by bearings.

The locking nut has a left-handed thread, and a hexagonal hole in the other end of the shaft enables the shaft to be held in position for locking nut removal.

MANUAL CONTROL SYSTEM
MANUAL CONTROL LEVER

The manual control lever is fitted to the top of the valve body and is linked to the parking roller rod and manual control valve pin.

A detent mechanism is provided to improve the gear shift feeling during manual selection.

PARKING MECHANISM

When the manual control lever is moved to the parking position, the parking roller rod moves along the parking roller support and pushes up the parking sprag.

As a result, the parking sprag meshes with the transfer driven gear (parking gear), thereby locking the output shaft. To minimize the operating force required, a roller is fitted to the end of the rod.

POWER TRAIN
P POSITION

Hydraulic pressure is applied to the LR brake and the RED brake, so power is not transmitted from the input shaft to the UD clutch or OD clutch, and the output shaft is locked by the park brake pawl interlocking the park gear.

N POSITION

Hydraulic pressure is applied to the LR brake(A) and the RED brake, so power is not transmitted from the input shaft to the UD clutch or OD clutch.

1st GEAR POWER FLOW

Hydraulic pressure is applied to the UD clutch(B) the LR brake(A) and the one way clutch(OWC), then the UD clutch transmits driving force from the input shaft to the UD sun gear, and the LR brake locks the LR annulus gear to the case.The UD sun gear of the planetary gear drives the output pinion gear, and the LR brake locks the annulus gear, and the output pinion drives the output carriers, and the output carrier drives the transfer drive gear, and the transfer drive gear drives the transfer driven gear of the output shaft, and power is transmitted to the differential gear through the differential drive gear.

2nd GEAR POWER FLOW

Hydraulic pressure is applied to the UD clutch(A) the 2nd brake(B) and the one way clutch(OWC), then the UD clutch transmits driving force from the input shaft to the UD sun gear, and the 2nd brake locks the reverse sun gear to the case.The UD sun gear of the planetary gear drives the output pinion gear and the LR annulus gear, and the LR annulus gear drives the OD planetary carriers, and OD planetary carriers drives OD pinion gear, and the OD pinion gear drives the output carriers, and the output carrier drives the transfer drive gear, and the transfer drive gear drives the transfer driven gear of the output shaft, and power is transmitted to the differential gear through the differential drive gear.

3rd GEAR POWER FLOW

Hydraulic pressure is applied to the UD clutch(A) and the OD clutch(B), then the UD clutch transmits driving force from the input shaft to the UD sun gear, and the OD clutch transmits driving force from the input shaft to the overdrive planetary carrier and low&reverse annulus gear.The UD sun gear of the planetary gear drives the output pinion gear and the LR annulus gear, and the LR annulus gear drives the OD pinion gear through the OD planetary carrier, and the OD pinion gear drives the reverse sun gear and the output carrier.The OD clutch drives the OD carrier, and the OD carrier drives the OD pinion gear, and the OD pinion gear drives the reverse sun gear and the output carrier, and the output carrier drives the transfer drive gear, and the transfer drive gear drives the transfer driven gear of the output shaft, and power is transmitted to the differential gear through the differential drive gear.

4th GEAR POWER FLOW

Hydraulic pressure is applied to the OD clutch(A) and the 2nd brake(B), then the OD clutch transmits driving force from the input shaft to the OD planetary carrier and LR annulus gear, and the 2nd brake locks the reverse sun gear to the case.The OD clutch drives the OD carrier, and the OD carrier drives the OD pinion gear and the LR annulus gear, and the OD pinion gear drives the output carrier, and the output carrier drives the transfer drive gear, and the transfer drive gear drives the transfer driven gear of the output shaft, and power is transmitted to the differential gear through the differential drive gear.

Reverse GEAR POWER FLOW

Hydraulic pressure is applied to the reverse clutch(A) and the LR brake(B), then the reverse clutch transmits driving force from the input shaft to the reverse sun gear, and the LR brake locks the LR annulus gear and OD planetary carrier to the case.The reverse clutch drives the reverse sun gear, and the reverse sun gear drives the output carrier through the OD pinion gear, and the output carrier drives the transfer drive gear, and the transfer drive gear drives the transfer driven gear of the output shaft, and power is transmitted to the differential gear through the differential drive gear.

Яндекс.Метрика