Terminal and Connector Inspection
EURO
1.

Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.

3.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure.

NO

a.

Go to " Signal Circuit Inspection " procedure.

EXCEPT EURO
4.

Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

5.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.

6.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure.

NO

a.

Go to " Power Ciurcuit Inspection" procedure.

Signal Circuit Inspection
EURO
caution

This procedure is applied to vehicle with ABS (or ESP). In case of no ABS(or ESP), refer to "C1203 Wheel speed sensor front-RH open/short".

1.

Check short to ground in harness

(1)

IG "OFF"

(2)

Disconnect PCM connector and ABS or EPS control module connector.

(3)

Measure resistance between terminal 52 of PCM harness connector and chassis ground.

a.

Specification : Infinite

(4)

Is the measured resistance within specifications?

YES

▶ Go to "Check open in harness" as follows.

NO

▶ Repair short to ground in harness, and go to "Verification of Vehicle Repair" procedure.

2.

Check for open in harness

(1)

Ignition "OFF"

(2)

Disconnect PCM connector and ABS or ESP control module connector.

(3)

Measure resistance between terminal "52" of PCM harness connector and terminal "13(With ESP: terminal 6)" of ABS control module harness connector.

a.

Specification : Approx. below 1Ω

caution

This picture is only applied to vehicle with ABS

(4)

Is the measured resistance within specifications?

YES

▶ Go to " Check wheel speed sensor " procedure.

NO

▶ Check open in harenss.

▶ Repair or replace as necessary and then, go to " Verification of Vehicle Repair" procedure.

3.

Check wheel speed sensor

(1)

IG "OFF"

(2)

Check open or short in wheel speed sensor (Refer to "C1203 Wheel speed sensor front-RH open/short")

(3)

Is the wheel speed sensor normal?

YES

▶ Substitute with a known - good PCM/ ABS or ESP control unit and check for proper operation. If the problem is corrected, replace PCM/ ABS or ESP control unit and go to "Verification of Vehicle Repair" procedure.

NO

▶ Repair or replace it as necessary.

▶ And then go to " Verification of Vehicle Repair" procedure.

caution

There is a memory reset function on scantool that can erase optional parts automatically detected and memorized by PCM. After testing PCM on the vehicle, use this function to reuse the PCM on the others

EXCEPT EURO
4.

Check voltage from sensor side

(1)

IG "OFF"

(2)

Disconnect vehicle speed sensor connector.

(3)

IG "ON" and ENG "OFF"

(4)

Measure voltage between terminal 3 of vehicle speed sensor harness connector and chassis ground.

a.

Specification : Approx. 8~11.5

(5)

Is the measured voltage within specifications?

YES

a.

Go to "Check voltage from PCM side" as follows.

NO

a.

Repair open or short to ground in harness, and go to "Verification of Vehicle Repair" procedure.

5.

Check voltage from PCM side

(1)

IG "OFF"

(2)

Disconnect PCM connector and vehicle speed sensor connector.

(3)

IG "ON" and ENG "OFF"

(4)

Measure voltage between terminal "52" of PCM harness connector and chassis ground.

a.

Specification : Approx. 8~11.5V

(5)

Is the measured voltage within specifications?

YES

a.

Go to "Ground circuit inspection" procedure.

NO

a.

Check open in harness.

b.

Repair or replace as necessary and then, go to "Verification of Vehicle Repair" procedure.

Power Supply Circuit Inspection
EXCEPT EURO
1.

Check Voltage

(1)

IG "OFF"

(2)

Disconnect vehicle speed sensor connector.

(3)

IG "ON" and ENG "OFF"

(4)

Measure voltage between terminal 1 of vehicle speed sensor harness connector and chassis ground.

a.

Specification : Approx. 11.5~13V

(5)

Is the measured voltage within specifications?

YES

a.

Go to "Signal circuit inspection" procedure.

NO

a.

Repair open or short to ground in harness, and go to "Verification of Vehicle Repair" procedure.

Especially Check the fuse related to Power for blown-off.

Ground Circuit inspection
EXCEPT EURO
1.

IG "OFF"

2.

Disconnect vehicle speed sensor connector.

3.

IG "ON" and ENG "OFF"

4.

Measure voltage between terminal 1 of vehicle speed sensor harness connector and chassis ground.(Fig.A)

5.

Measure voltage between terminals 1 and 2 of vehicle speed sensor harness connector.(Fig.B)

a.

Specification : Measurement "A" - Measurement "B" = Approx. below 200mV

6.

Is the measured voltage within specifications?

YES

a.

Substitute with a known - good vehicle speed sensor and check for proper operation. if the problem is not corrected, substitute with a known - good PCM and check for proper operation. And go to "Verification of Vehicle Repair" procedure.

NO

a.

Repair open or contact resistance in harness, and go to "Verification of Vehicle Repair" procedure.

caution

There is a memory reset function on scantool that can erase optional parts automatically detected and memorized by PCM. After testing PCM on the vehicle, use this function to reuse the PCM on the others.

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