3.
Remove the wire protector.
Disconnect AFS(A) and breather hose(B).
Remove air cleaner upper cover(D) and intake hose(C).
Remove the wire protector.
Disconnect RH oxygen sensor connector.
Disconnect RH injector connector, ignition coil connector and the VIS solenoid valve connector.
Disconnect ETC connector(A) and knock sensor connector(B).
Disconnect PCSV connector(A), MAP sensor connector(B), PCSV hose and the ECM vacuum hose.
Remove the surge tank stay.
Disconnect water hoses from ETC.
Disconnect PCV hose.
Disconnect brake vacuum hose.
Remove surge tank stay(A).
Remove connector bracket(A) from surge tank.
Remove surge tank(B).
Disconnect breather hose(A).
Disconnect LH injector connector.
Remove the surge tank gasket.
Remove the intake manifold module assembly.
Remove the intake manifold gasket.
Install intake manifold and new gasket on the cylinder head.
Tightening torque
1st : 3.9 ~ 5.9Nm (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)
2st : 18.62 ~ 23.52Nm (1.9 ~ 2.4kgf.m, 13.74 ~ 17.36lb-ft)
3st : Repeat 2nd step twice or more.
Be careful of the installation direction.
a ~ h : 1st step order
1 ~ 8 : 2nd step order
Install delivery pipe(Refer to Delivery pipe in FL Group).
Connect LH injector connector.
Connect breather hose.
Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft) - M6
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft) - M8
Install surge tank and a new surge tank gasket.
Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft) - M6
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft) - M8
Install connector bracket on the surge tank.
Tightening torque
6.86 ~ 10.78Nm (0.7 ~ 1.1kgf.m, 5.06 ~ 7.96lb-ft)
Install surge tank stay.
Tightening torque
27.44 ~ 31.36Nm (2.8 ~ 3.2kgf.m, 20.25 ~ 23.14lb-ft) - M10
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft) - M8
Connect brake vacuum hose.
Connect PCV hose.
Connect water hoses to ETC.
Connect ETC connector and knoch sensor connector.
Connect PCSV connector, MAP sensor connector and PCSV hoe.
Connect RH injector connector and ignition coil connector.
Connect RH oxygen sensor connector.
Install air cleaner upper cover and in take hose.
Connect AFS(A) and breather hose.
