Description | Specifications | Limit | ||
General | ||||
Type | V-type, DOHC | |||
Number of cylinders | 6 | |||
Bore | 92mm (3.6220in) | |||
Stroke | 83.8mm (3.2992in) | |||
Total displacement | 3,342cc (203.86cu.in.) | |||
Compression ratio | 10.4 | |||
Firing order | 1-2-3-4-5-6 | |||
Valve timing | ||||
Intake | Opens(ATDC) | 14˚ | ||
Closes(ABDC) | 62˚ | |||
Exhaust | Opens(BBDC) | 42˚ | ||
Closes(ATDC) | 6˚ | |||
Cylinder head | ||||
Flatness of gasket surface | Less than 0.05mm (0.0019in.) [Less than 0.02mm (0.0008in.) / 150x150] | |||
Flatness of manifold mounting | Intake | Less than 0.1mm(0.0039in.) [Less than 0.03mm(0.001in)/110x110] | ||
Exhaust | Less than 0.1mm(0.0039in.) [Less than 0.03mm(0.001in)/110x110] | |||
Camshaft | ||||
Cam height | LH Camshaft | Intake | 46.3mm | |
Exhaust | 45.8mm | |||
RH Camshaft | Intake | 46.3mm | ||
Exhaust | 45.8mm | |||
Journal outer diameter | LH, RHcamshaft | Intake | No.1: 27.964 ~ 27.980mm (1.1009 ~ 1.1016in.) No.2,3,4: 23.954 ~ 23.970mm (0.9430 ~ 0.9437in.) | |
Exhaust | No.1: 27.964 ~ 27.980mm (1.1009 ~ 1.1016in.) No.2,3,4: 23.954 ~ 23.970mm (0.9430 ~ 0.9437in.) | |||
Bearing oil clearance | LH, RHcamshaft | Intake | No.1: 0.020 ~ 0.057mm (0.0008 ~ 0.0022in.) No.2,3,4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.) | |
Exhaust | No.1: 0.020 ~ 0.057mm (0.0008 ~ 0.0022in.) No.2,3,4: 0.030 ~ 0.067mm (0.0012 ~ 0.0026in.) | |||
End play | 0.02 ~ 0.18mm (0.0008 ~ 0.0071in.) | |||
Valve | ||||
Valve length | Intake | 105.27mm(4.1445in.) | ||
Exhaust | 105.50mm (4.1535in.) | |||
Stem outer diameter | Intake | 5.465 ~ 5.480mm (0.2151 ~ 0.2157in.) | ||
Exhaust | 5.458 ~ 5.470mm (0.2149 ~ 0.2153in.) | |||
Face angle | 45.25° ~ 45.75° | |||
Thickness of valvehead(margin) | Intake | 1.56 ~ 1.86mm(0.06142 ~ 0.07323in.) | ||
Exhaust | 1.73 ~ 2.03mm(0.06811 ~ 0.07992in.) | |||
Valve stem to valve guide clearance | Intake | 0.020 ~ 0.047mm (0.00078 ~ 0.00185in.) | 0.07mm (0.00275in.) | |
Exhaust | 0.030 ~ 0.054mm (0.00118 ~ 0.00212in.) | 0.09mm (0.00354in.) | ||
Valve guide | ||||
Inner diameter | Intake | 5.500 ~ 5.512mm (0.2165 ~ 0.2170in.) | ||
Exhaust | 5.500 ~ 5.512mm (0.2165 ~ 0.2170in.) | |||
Length | Intake | 41.8 ~ 42.2mm (1.6457 ~ 1.6614in.) | ||
Exhaust | 41.8 ~ 42.2mm (1.6457 ~ 1.6614in.) | |||
Valve seat | ||||
Width of seat contact | Intake | 1.15 ~ 1.45mm(0.05118 ~ 0.05709in.) | ||
Exhaust | 1.35 ~ 1.65mm(0.05315 ~ 0.06496in.) | |||
Seat angle | Intake | 44.75° ~ 45.20° | ||
Exhaust | 44.75° ~ 45.20° | |||
Valve spring | ||||
Free length | 43.86mm (1.7267in.) | |||
Load | 19.3±0.8kg/34.0mm (42.7±1.8 lb/1.3386in) | |||
42.3±1.3kg/24.2mm (93.3±2.9 lb/0.9527in) | ||||
Out of squareness | Less than 1.5° | |||
MLA | ||||
MLA outer diameter | Intake | 34.964 ~ 34.980mm (1.3765 ~ 1.3772in.) | ||
Exhaust | 34.964 ~ 34.980mm (1.3765 ~ 1.3772in.) | |||
Cylinder head tappet bore inner diameter | Intake | 35.000 ~ 35.025mm (1.3779 ~ 1.3789in.) | ||
Exhaust | 35.000 ~ 35.025mm (1.3779 ~ 1.3789in.) | |||
MLA to tappet bore clearance | Intake | 0.020 ~ 0.061mm (0.0008 ~ 0.0024in.) | 0.07mm(0.0027in.) | |
Exhaust | 0.020 ~ 0.061mm (0.0008 ~ 0.0024in.) | 0.07mm(0.0027in.) | ||
Valve clearance | ||||
Intake | 0.17 ~ 0.23mm (0.0067 ~ 0.0090in.) | 0.10 ~ 0.30mm (0.0039 ~ 0.0118in.) | ||
Exhaust | 0.27 ~ 0.33mm (0.0106 ~ 0.0129in,) | 0.20 ~ 0.40mm (0.0078 ~ 0.0157in.) | ||
Cylinder block | ||||
Cylinder bore | 92.00 ~ 92.03mm (3.6220 ~ 3.6232in.) | |||
Flatness of gasket surface | Less than 0.05mm (0.0019in.) [Less than 0.02mm (0.0008in.) / 150x150] | |||
Piston | ||||
Piston outer diameter | 91.97 ~ 92.00mm(3.6209 ~ 3.6220in.) | |||
Piston to cylinder clearance | 0.02 ~ 0.04mm(0.0008 ~ 0.0016in.) | |||
Ring groove width | No. 1 ring groove | 1.23 ~ 1.25mm (0.0484 ~ 0.0492in.) | 1.26mm (0.0496in.) | |
No. 2 ring groove | 1.22 ~ 1.24mm (0.0480 ~ 0.0488in.) | 1.26mm (0.0496in.) | ||
Oil ring groove | 2.01 ~ 2.03mm (0.0791 ~ 0.0799in.) | 2.05mm (0.0807in.) | ||
Piston ring | ||||
Side clearance | No. 1 ring | 0.04 ~ 0.078mm (0.0016 ~ 0.0031in.) | 0.1mm (0.004in.) | |
No. 2 ring | 0.03 ~ 0.07mm (0.0012 ~ 0.0027in.) | 0.1mm (0.004in.) | ||
Oil ring | 0.06 ~ 0.15mm (0.0024 ~ 0.0059in.) | 0.2mm (0.008in.) | ||
End gap | No. 1 ring | 0.17 ~ 0.32mm (0.0067 ~ 0.0126in.) | 0.6mm (0.0236in.) | |
No. 2 ring | 0.32 ~ 0.47mm (0.0126 ~ 0.0185in.) | 0.7mm (0.0275in.) | ||
Oil ring | 0.20 ~ 0.70mm (0.0078 ~ 0.0275in.) | 0.8mm (0.0315in.) | ||
Piston pin | ||||
Piston pin outer diameter | 23.002 ~ 23.006mm (0.9056 ~ 0.9057in.) | |||
Piston pin hole inner diameter | 23.015 ~ 23.019mm (0.9061 ~ 0.9063in.) | |||
Piston pin hole clearance | 0.009 ~ 0.017mm (0.0004 ~ 0.0007in.) | |||
Connecting rod small end inner diameter | 22.974 ~ 22.985mm (0.9045 ~ 0.9049in.) | |||
Connecting rod small end hole clearance | -0.032 ~ -0.017mm (-0.0013 ~ -0.0007in.) | |||
Connecting rod | ||||
Connecting rod big end innerdiameter | 58.000 ~ 58.018mm(2.2834 ~2.2842in.) | |||
Connecting rod bearing oil clearance | 0.038 ~ 0.056mm (0.0015 ~ 0.0022in.) | |||
Side clearance | 0.1 ~ 0.25mm (0.0039 ~ 0.0098in.) | |||
Crankshaft | ||||
Main journal outer diameter | 68.942 ~ 68.960mm (2.7142 ~ 2.7149in.) | |||
Pin journal outer diameter | 54.954 ~ 54.972mm (2.1635 ~ 2.1642in.) | |||
Main bearing oil clearance | 0.022 ~ 0.040mm (0.0008 ~ 0.0016in.) | |||
End play | 0.10 ~ 0.28mm (0.0039 ~ 0.0110in.) | |||
Oil pump | ||||
Relief valve opening pressure | 450 ~ 550kPa (4.59 ~ 5.61kgf/cm²,65.28 ~ 79.79psi) | |||
Engine oil | ||||
Oil quantity | Total | 6.0 L (6.34 US qt, 5.28 lmp qt) | When replacing a short engine or a block assembly | |
Oil pan | 5.5 L (5.81 US qt, 4.83 lmp qt) | |||
Drain and refill | 5.2 L (5.49 US qt, 4.58 lmp qt) | Including oil filter | ||
Oil grade | Classification | API SJ, SL or above | Satisfy the requirement of the API classification. | |
SAE viscosity grade | Recommended SAE viscosity number | Refer to the "Lubrication System" | ||
Oil pressure (at 1000rpm) | 130kPa(1.32kgf/cm²,18.77psi) or above | Oil temperature in oil pan : 110°C(230°F) | ||
Cooling system | ||||
Cooling method | Forced circulation with electrical fan | |||
Coolant quantity | 9.0L(9.40U.S.qus,7.83lmp.qts) | |||
Thermostat | Type | Wax pellet type | ||
Opening temperature | 82±2°C (179.6±3.6°F) | |||
Fully openedtemperature | 95°C (203°F) | |||
Full lift | More than 10mm (0.3937in.) | |||
Radiator cap | Main valve opening pressure | 93.16 ~ 122.58kpa (0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi) | ||
Vacuum valve opening pressure | 0.98 ~ 4.90 kpa (0.01 ~ 0.05kg/cm², 0.14 ~ 0.71 psi) | |||
Water temperature sensor | ||||
Type | Thermister type | |||
Resistance | 20°C (68°F) | 2.31 ~ 2.59KΩ | ||
80°C(176°F) | 0.3222 KΩ |
Item | Quantity | Nm | kgf.m | lb.ft | |
Crankshaft pulley bolt | 1 | 284.2 ~ 303.8 | 29.0 ~ 31.0 | 209.76 ~ 224.22 | |
Timing chain cover bolt B | 17 | 18.62 ~ 21.56 | 1.9 ~ 2.2 | 13.74 ~ 15.91 | |
Timing chain cover bolt C | 4 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Timing chain cover bolt D | 1 | 58.80 ~ 68.80 | 6.0 ~ 7.0 | 43.40 ~ 50.63 | |
Timing chain cover bolt E | 1 | 58.80 ~ 68.80 | 6.0 ~ 7.0 | 43.40 ~ 50.63 | |
Timing chain cover bolt F | 2 | 24.50 ~ 26.46 | 2.5 ~ 2.7 | 18.08 ~ 19.53 | |
Timing chain cover bolt G | 4 | 21.56 ~ 23.52 | 2.2 ~ 2.4 | 15.91 ~ 17.36 | |
Timing chain cover bolt H | 1 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Timing chain cover bolt I | 1 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Timing chain cover bolt J | 1 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Cam to cam guide bolt | 4 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Timing chain auto tensioner bolt | 2 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Timing chain auto tensioner nut | 2 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Timing chain guide bolt | 4 | 19.60 ~ 24.50 | 2.0 ~ 2.5 | 14.17 ~ 18.08 | |
Oil pump chain cover bolt | 3 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Oil pump chain tensioner bolt | 1 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Oil pump chain guide bolt | 2 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Oil pump chain sprocket bolt | 1 | 18.62 ~ 21.56 | 1.9 ~ 2.2 | 13.74 ~ 15.91 | |
Lower oil pan bolt | 13 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Drive belt auto tensioner bolt(M12) | 1 | 96.04 ~ 99.96 | 9.8 ~ 10.2 | 70.88 ~ 73.78 | |
Drive belt auto tensioner bolt(M8) | 1 | 17.64 ~ 21.56 | 1.8 ~ 2.2 | 13.02 ~ 15.91 | |
Drive belt idler bolt | 1 | 53.90 ~ 57.82 | 5.5 ~ 5.9 | 39.78 ~ 42.67 | |
OCV(oil control valve) bolt | 2 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Cylinder head bolt | 16 | (37.3~41.2) + (118~122°) + (88~92°) | (3.8~4.2) + (118~122°) + (88~92°) | (27.5~30.4) + (118~122°) + (88~92°) | |
Cylinder head bolt | 1 | 18.62 ~ 23.52 | 1.9 ~ 2.4 | 13.74 ~ 17.36 | |
CVVT & exhaust cam sprocket bolt | 4 | 64.68 ~ 76.44 | 6.6 ~ 7.8 | 47.74 ~ 56.42 | |
Camshaft bearing cap bolt | 32 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Cylinder head cover bolt | 38 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Connecting rod bearing bolt | 12 | (17.7~21.6) + (88~92°) | (1.8~2.2) + (88~92°) | (13.0~15.9) + (88~92°) | |
Main bearing cap inner bolt(M11) | 8 | 49.00 + 90˚ | 5.0 + 90˚ | 36.16 + 90˚ | |
Main bearing cap outer bolt(M8) | 8 | 19.60 + 120˚ | 2.0 + 120˚ | 14.46 + 120˚ | |
Main bearing cap side bolt(M8) | 6 | 29.40 ~ 31.36 | 3.0 ~ 3.2 | 21.70 ~ 23.14 | |
Oil drain cover bolt | 6 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Rear oil seal case bolt | 6 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Baffle plate bolt | 12 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Upper oil pan bolt | 16 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Knock sensor bolt | 2 | 15.68 ~ 23.52 | 1.6 ~ 2.4 | 11.57 ~ 17.36 | |
Drive plate bolt | 8 | 71.54 ~ 75.46 | 7.3 ~ 7.7 | 52.80 ~ 55.69 | |
Oil filter cap | 1 | 24.50 | 2.5 | 18.08 | |
Oil drain bolt | 1 | 34.30 ~ 44.10 | 3.5 ~ 4.5 | 25.31 ~ 32.55 | |
Oil pump bolt | 3 | 19.60 ~ 23.52 | 2.0 ~ 2.4 | 14.47 ~ 17.36 | |
Oil filter body bolt | 10 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Oil filter body cover bolt | 11 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Water vent hose bolt | 2 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Water pump bolt(Timing chain cover bolt L) | 1 | 21.56 ~ 26.46 | 2.2 ~ 2.7 | 15.91 ~ 19.53 | |
Water pump bolt(Timing chain cover bolt K) | 4 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Water pump pulley bolt | 4 | 7.84 ~ 9.80 | 0.8 ~ 1.0 | 5.78 ~ 7.23 | |
Water temp. control nut | 4 | 18.62 ~ 23.52 | 1.9 ~ 2.4 | 13.74 ~ 17.36 | |
Water temp. control bolt | 2 | 18.62 ~ 23.52 | 1.9 ~ 2.4 | 13.74 ~ 17.36 | |
Water inlet fitting bolt | 3 | 16.66 ~ 19.60 | 1.7 ~ 2.0 | 12.30 ~ 14.47 | |
Air vent pipe bolt | 2 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Intake manifold bolt(M8) | 6 | 18.62 ~ 23.52 | 1.9 ~ 2.4 | 13.74 ~ 17.36 | |
Intake manifold nut(M8) | 2 | 18.62 ~ 23.52 | 1.9 ~ 2.4 | 13.74 ~ 17.36 | |
Surge tank bolt | (M8) | 3 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 |
(M6) | 1 | 18.6 ~ 23.5 | 1.9 ~ 2.4 | 13.7 ~ 17.4 | |
Surge tank nut(M8) | 2 | 18.6 ~ 23.5 | 1.9 ~ 2.4 | 13.7 ~ 17.4 | |
Breather pipe bolt | 2 | 9.80 ~ 11.76 | 1.0 ~ 1.2 | 7.23 ~ 8.68 | |
Surge tank bracket bolt(M10) | 2 | 27.44 ~ 31.36 | 2.8 ~ 3.2 | 20.25 ~ 23.14 | |
Surge tank bracket bolt(M8) | 2 | 18.6 ~ 23.5 | 1.9 ~ 2.4 | 13.7 ~ 17.4 | |
Exhaust manifold nut | 16 | 39.20 ~ 44.10 | 4.0 ~ 4.5 | 28.93 ~ 32.55 | |
Heat protector bolt | 8 | 16.66 ~ 21.56 | 1.7 ~ 2.2 | 12.30 ~ 15.91 | |
Front muffler | 2 | 39.20 ~ 58.80 | 4.0 ~ 6.0 | 28.93 ~ 43.40 |