TROUBLESHOOTING
DIAGNOSIS FLOW
INSPECTION CHART FOR TROUBLE SYMPTOMS

Trouble symptom

Probable cause

Communication with HI-SCAN is not possible

If communication with the HI-SCAN is not possible, the cause is probably a defective diagnosis line or the TCM(PCM) is not functioning.

-

Malfunction diagnosis line

-

Malfunction of connector

-

Malfunction of the TCM(PCM)

Driving impossible

Starting impossible

Starting is not possible when the selector lever is in P or N range. In such cases, the cause is probably a defective engine system, torque converter or oil pump.

-

Malfunction of the engine system

-

Malfunction of the torque converter

-

Malfunction of the oil pump

Does not move forward

If the vehicle does not move forward when the selector lever is shifted from N to D, 3, 2 or L range while the engine is idling, the cause is probably abnormal line pressure or a malfunction of the underdrive clutch or valve body.

-

Abnormal line pressure

-

Malfunction of the underdrive solenoid valve

-

Malfunction of the underdrive clutch

-

Malfunction of the valve body

Does not reverse

If the vehicle does not reverse when the selector lever is shifted from N to R range while the engine is idling, the cause is probably abnormal pressure in the reverse clutch or low and reverse brake or a malfunction of the reverse clutch, low and reverse brake or valve body.

-

Abnormal reverse clutch pressure

-

Abnormal low and reverse brake pressure

-

Malfunction of the low and reverse brake solenoid valve

-

Malfunction of the reverse clutch

-

Malfunction of the low and reverse brake

-

Malfunction of the valve body

Does not move (forward or reverse)

If the vehicle does not move forward or reverse when the selector lever is shifted to any position while the engine is idling, the cause is probably abnormal line pressure or a malfunction of the power train, oil pump or valve body.

-

Abnormal line pressure

-

Malfunction of power train

-

Malfunction of the oil pump

-

Malfunction of the valve body

Malfunction when starting

Engine stalling when shifting

If the engine stalls when the selector lever is shifted from N to D or R range while the engine is idling, the cause is probably a malfunction of the engine system, damper clutch solenoid valve, valve body or torque converter (damper clutch malfunction).

-

Malfunction of the engine system

-

Malfunction of the damper clutch control solenoid valve

-

Malfunction of the valve body

-

Malfunction of the torque converter

(Malfunction of the damper clutch)

Shocks when changing from N to D and large time lag

If abnormal shocks or a time lag of 2 seconds or more occur when the selector lever is shifted from N to D range while the engine is idling, the cause is probably abnormal underdrive clutch pressure or a malfunction of the underdrive clutch, valve body or idle position switch.

-

Abnormal underdrive clutch pressure

-

Abnormal low and reverse brake pressure

-

Malfunction of the underdrive solenoid valve

-

Malfunction of the valve body

-

Malfunction of the idle position switch

Malfunction when starting

Shocks when changing from N to R and large time lag

If abnormal shocks or a time lag of 2 seconds or more occur when the selector lever is shifted from N to R range while the engine is idling, the cause is probably abnormal reverse clutch pressure or low and reverse brake pressure, or a malfunction of the reverse clutch, low and reverse brake, valve body or idle position switch.

-

Abnormal reverse clutch pressure

-

Abnormal low and reverse brake pressure

-

Malfunction of the low and reverse solenoid valve

-

Malfunction of the reverse clutch

-

Malfunction of the low and reverse brake

-

Malfunction of the valve body

-

Malfunction of the idle position switch

Shocks when changing from N to D, N to R and large time lag

If abnormal shocks or a time lag of 2 seconds or more occur when the selector lever is shifted from N to D range and from N to R range while the engine is idling, the cause is probably abnormal line pressure or a malfunction of the oil pump or valve body.

-

Abnormal line pressure

-

Malfunction of the oil pump

-

Malfunction of the valve body

Malfunction when shifting

Shocks and running up

If shocks occur when driving due to up shifting or down shifting and the transmission speed becomes higher than the engine speed, the cause is probably abnormal line pressure or a malfunction of a solenoid valve, oil pump, valve body or of a brake or clutch.

-

Abnormal line pressure

-

Malfunction of each solenoid valve

-

Malfunction of the oil pump

-

Malfunction of the valve body

-

Malfunction of each brake or each clutch

Displaced shifting points

All points

If all shift points are displaced while driving, the cause is probably a malfunction of the output shaft speed sensor, TPS or of a solenoid valve.

-

Malfunction of the output shaft speed sensor

-

Malfunction of the throttle position sensor

-

Malfunction of each solenoid valve

-

Abnormal line pressure

-

Malfunction of the valve body

-

Malfunction of the TCM(PCM)

Some points

If some of the shift points are displaced while driving, the cause is probably a malfunction of the valve body, or it is related to control and is not an abnormality.

-

Malfunction of the valve body

Does not shift

No diagnosis codes

If shifting does not occur while driving and no diagnosis codes are output, the cause is probably a malfunction of the transaxle range switch, or TCM(PCM)

-

Malfunction of the transaxle range

-

Malfunction of the TCM(PCM)

Malfunction while driving

Poor acceleration

If acceleration is poor even if down shifting occurs while driving, the cause is probably a malfunction of the engine system or of a brake or clutch.

-

Malfunction of the engine system

-

Malfunction of the brake or clutch

Malfunction while driving

Vibration

If vibration occurs when driving at constant speed or when accelerating and deceleration in top range, the cause is probably abnormal damper clutch pressure or a malfunction of the engine system, damper clutch control solenoid valve, torque converter or valve body.

-

Abnormal damper clutch pressure

-

Malfunction of the engine system

-

Malfunction of the damper clutch control solenoid valve

-

Malfunction of the torque converter

-

Malfunction of the valve body

Transaxle range switch system

The cause is probably a malfunction of the inhibitor switch circuit, ignition switch circuit or a defective TCM(PCM).

-

Malfunction of the transaxle range switch

-

Malfunction of the ignition switch

-

Malfunction of connector

-

Malfunction of the TCM(PCM)

Idle position switch system

The cause is probably a defective idle position switch circuit, or a defective TCM(PCM).

-

Malfunction of the triple pressure switch

-

Malfunction of connector

-

Malfunction of the TCM(PCM)

Triple pressure switch system

The cause is probably a defective dual pressure switch circuit or a defective TCM(PCM).

-

Malfunction of the triple pressure switch

-

Malfunction of connector

-

Malfunction of A/C system

-

Malfunction of the TCM(PCM)

Vehicle speed sensor system

The cause is probably a defective vehicle speed sensor circuit or a defective TCM(PCM).

-

Malfunction of the vehicle speed sensor

-

Malfunction of connector

-

Malfunction of the TCM(PCM)

DTC TROUBLESHOOTING INDEX

No.

Code

Item

MIL

Remark

1

P0707

TRANSAXLE RANGE SWITCH CIRCUIT LOW INPUT

ON

2

P0708

TRANSAXLE RANGE SWITCH CIRCUIT HIGH INPUT

ON

3

P0711

TRANSAXLE FLUID TEMPERATURE SENSOR RATIONALITY

ON

4

P0712

TRANSAXLE FLUID TEMPERATURE SENSOR CIRCUIT LOW INPUT

ON

5

P0713

TRANSAXLE FLUID TEMPERATURE SENSOR CIRCUIT HIGH INPUT

ON

6

P0717

A/T INPUT SPEED SENSOR CIRCUIT - OPEN or SHORT(GND)

ON

7

P0722

AT OUTPUT SPEED SENSOR CIRCUIT - OPEN or SHORT(GND)

ON

8

P0731

GEAR 1 INCORRECT RATIO

ON

9

P0732

GEAR 2 INCORRECT RATIO

ON

10

P0733

GEAR 3 INCORRECT RATIO

ON

11

P0734

GEAR 4 INCORRECT RATIO

ON

12

P0741

TORQUE CONVERTER CLUTCH STUCK OFF

ON

13

P0742

TORQUE CONVERTER CLUTCH STUCK ON

ON

14

P0743

TORQUE CONVERTER CLUTCH CONTROL SOLENOID VALVE - OPEN or SHORT(GND)

ON

15

P0748

VFS SOLENOID

OFF

16

P0750

LOW and REVERSE SOLENOID VALVE CIRCUIT - OPEN or SHORT(GND)

ON

17

P0755

UNDER DRIVE SOLENOID VALVE CIRCUIT - OPEN or SHORT(GND)

ON

18

P0760

SECOND SOLENOID VALVE CIRCUIT - OPEN or SHORT(GND)

ON

19

P0765

OVERDRIVE SOLENOID VALVE CIRCUIT - OPEN or SHORT(GND)

ON

20

P0885

A/T CONTROL RELAY - OPEN or SHORT(GND)

ON

21

P0890

TCM power Relay sense circuit low

ON

22

P0891

TCM power Relay sense circuit High

ON

Failsafe

Activation and deactivation of error failsafe is coordinated Error failsafe Management.

Once Error failsafe is activated, it will be kept until ignition key OFF.

In every new TCM start, TCM start with No Error failsafe and No Error present.

0. Mechanical Limp Home Mode

Switch off A/T relay

1. Electrical Limp Home Mode

Keep 2nd / 3rd gear

2. Prohibit Intelligent Shift

Fuzzy SAT(Siements Adaptive Transmission) shift pattern (Medium Driver, Sporty Driver) will not be used

3. Prohibit Adaptive Control

No learning is done

6. Prohibit Torque Reduction Request

No torque reduction is sent to ECU

7. Prohibit Lockup Control

Stay in non-lockup control state

8. Substitute Input Value Oil Temperature

Set oil temperature(tf) to 80° C (192°F)

9. Substitute Value Speed Ratio

Set speed ratio to 0.7

10. Substitute CAN Input Value

Set engine torque to 42%

Set throttle position to 50%

Set accelerator pedal signal to 50%

Set engine speed (Ne) to 3000 rpm

Set vehicle speed to 0 km/h

Set status of air condition relay to OFF

11. Prohibit VFS control

Stop the Line Pressure Control till IG Off

Failsafe according to the DTC
note
-

Refer the detail description in the previous page for the indicated number on the ‘Failsafe’ column.

Items

Type of error

Failsafe

OBD-II relevant DTC

DTC

Oil temperature sensor

Short to ground

2, 3, 7, 8, 11

P0712

P0712

Open or short to B+

P0713

P0713

Stuck signal

P0711

P0711

Sensor fail

P0711

P0711

PG-A

Short to ground

1,11

P0717

P0717

Open or short to B+

PG-B

Short to ground

P0722

P0722

Open or short to B+

Sensor fail

P0721

P0721

Brake switch

Open

2

P0713

Short to B+

LR Solenoid valve

Short to B+

0,11

P0750

P0750

Open or short to ground

2nd Solenoid valve

Short to B+

P0760

P0760

Open or short to ground

UD Solenoid valve

Short to B+

P0755

P0755

Open or short to ground

OD Solenoid valve

Short to B+

P0765

P0765

Open or short to ground

Open or short to B+

P0765

P0765

DCC Solenoid valve

Short to B+

P0743

P0743

Open or short to ground

1st speed asynchronous

Synchronous error

0,11

P0731

P0731

2nd speed asynchronous

Synchronous error

P0732

P0732

3rd speed asynchronous

Synchronous error

P0733

P0733

4th speed asynchronous

Synchronous error

P0734

P0734

Reverse speed asynchronous

Synchronous error

CAN

No ID from ECM

2,3,6,7,9,10,11

P1604

CAN BUS off

P1603

Damper clutch

Abnormal system

7

P0741

P0741

A/T relay

Short to ground or open

0,11

P0885

P0885

Inhibitor switch

Short to ground or open

P0707

P0707

Short to B+ or short between switches

P0708

P0708

VFS

Short to B+

11

P0748

Short to ground

0,11

Open

11

CKP sensor

Sensor error

Ne=3,000rpm

7,9

TPS sensor

Sensor error

TPS=50%

SERVICE DATA LIST(WITH SCAN TOOL)

No.

ITEM NAME

UNIT

DATA

Data Description

Failure

1

ENGINE RPM

rpm

700 rpm

Current Engine rpm

0 rpm

2

VEHICLE SPEED

km/h

0km/h

Current Vehicle speed

0km/h

3

THROTTLE P.SENSOR

%

12.5%

Current TPS open angle

0%

4

INPUT SPEED(PG-A)

rpm

700 rpm

Input speed rpm. Always output rpm when turning start ON

0 rpm

5

OUTPUT SPEED(PG-B)

rpm

0 rpm

Output speed rpm. Always output rpm when driving

0 rpm

6

DCC(TCC) SOLENOID DUTY

%

0%

Control 0% → 100% when operating Damper Clutch

7

DAMPER CLUTCH SLIP

rpm

260 rpm

Current Damper clutch slip ratio

0 rpm

8

LR SOLENOID DUTY

%

100%

Control 100% → 0% when operating brake

0%

9

UD SOLENOID DUTY

%

100%

Control 100% → 0% when operating clutch

0%

10

2ND SOLENOID DUTY

%

100%

Control 100% → 0% when operating clutch

0%

11

OD SOLENOID DUTY

%

100%

Control 100% → 0% when operating clutch

0%

12

VFS SOLENOID DUTY

0~400%

13

OIL TEMPERATURE

°C

40°C

Current Oil temperature

80°C

14

SHIFT POSITION

N,P,REV/1st G/…/5th G

D

Current shift position

P, N

15

SELECT LEVEL

P,N/R/D/SPORTS

D

Current shift lever position

P, N

16

A/CON SWITCH

OFF/ON/-/NOT SUPP

OFF

-

17

IDLE STATUS

OFF/ON/-/NOT SUPP

ON

When idling, ON

18

BRAKE SWITCH

OFF/ON/-/NOT SUPP

ON

When braking, ON

19

AUTO CRUISE SWITCH

OFF/ON/-/NOT SUPP

20

AUTO CRUISE RELEASE

21

SPORT MODE SELECT SW

OFF/ON/-/NOT SUPP

ON

When selecting sport mode, ON

22

SPORT MODE UP SW

OFF/ON/-/NOT SUPP

ON

When Selecting Sport mode up, ON

23

SPORT MODE DOWN SW

OFF/ON/-/NOT SUPP

ON

When selecting sport mode down, ON

24

A/T CONTROL RELAY VOLT

V

12.9V

0V

25

ENGINE TORQUE

%

20%

26

HIVEC MODE

A/B/C/D/E/F/G/H/I/J/K

F

A/B/C/D is control mode, F is release mode

F

HIVEC -SAT(SIEMENS ADAPTIVE TRANSMISSION CONTROL) Mode (Shift Patten)

Shift patten

Description(Help)

SCAN DISPLAY

ECONOMY

Economy Driver shift patten for flat road

A

MEDIUM

Shift patten for medium road

B

SPORTS

Shift patten for sport road

C

LOAD 1

Shift patten for low land, slow grade and slope

D

LOAD 2

Shift patten for low land, steep grade and slope

E

LOAD 3

Shift patten for downhill road

F

LOAD 1 HI ALT

Shift patten for high land, steep grade and slope

G

LOAD 2 HI ALT

Shift patten for low land, steep grade and slope

H

HI TEMP

Shift patten for high temperture ATF

I

WARM UP

Shift patten for exhaust gas decrease

J

HOLD

Shift patten for when hold, switch on

K

Actuator inspection

NO

ITEM NAME

Actuator Driving

Condition

1

LR SOLENOID(SCSV A)

Solenoid valve driver for 5sec.

1. IG Key ON

2. Inhibitor SW normal

3. P range

4. Vehicle speed 0km/h

5. Engine stop

6. No failure

7. TPS < 1V

2

UD SOLENOID(SCSV B)

3

2ND SOLENOID(SCSV C)

4

OD SOLENOID(SCSV D)

5

TORQUE CONVERTER SOLENOID VALVE

6

A/T CONTROL RELAY

OFF for 3 sec.

-

7

INTELLIGENT SHIFT PROHIBIT

Prohibit until IG off

-

8

CLEAR LEARNING VALUE

-

-

ROAD TEST

No.

Condition

Operation

Judgment value

Check item

1

Ignition switch : OFF

Ignition switch

(1) ON

Battery voltage (mV)

Control relay

2

Ignition switch : ON

Engine : Stopped

Selector lever position : P

Selector lever position

(1) P, (2) R, (3) N, (4) D

(1) P, (2) R, (3) N, (4) D

Transaxle range switch

Accelerator pedal

(1) Released

(2) Half depressed

(3) Depressed

(1) 400~1,000 mV

(2)Gradually rises from (1)

(3) 4,500~5,000 mV

Throttle position sensor

Brake pedal

(1) Depressed

(2) Released

(1) ON

(2) OFF

Brake switch

3

Ignition switch : ST

Engine : Stopped

Starting test with lever P or N range

Starting should be possible

Starting possible or impossible

4

Warming up

Drive for 15 minutes or more so that the automatic fluid temperature becomes 70~90°C

Gradually rises to 70~90°C

Oil temperature sensor

5

Engine : Idling

Selector lever position : N

A/C switch

(1) ON

(2) OFF

(1) ON

(2) OFF

Triple pressure switch

Accelerator pedal

(1) Released

(2) Half depressed

(1) ON

(2) OFF

Idle position switch

(1) 600~900 rpm

(2) Gradually rises from (1)

(1) Data changes

Communication with engine-ECU

Selector lever position

(1) N→D

(2) N→R

Should be no abnormal shifting shocks

Time lag should be within 2 seconds

Malfunction when starting

6

Selector lever position : N (Carry out on a flat and straight road)

Selector lever position and vehicle speed

1.

Idling in 1st gear (Vehicle stopped)

2.

Driving at constant speed of 20 km/h in 1st gear

3.

Driving at constant speed of 30 km/h in 2nd gear

4.

Driving at 50 km/h in 3rd gear with accelerator fully closed

5.

Driving at constant speed of 50 km/h in 4th gear

(2) 1st, (4) 3rd, (3) 2nd, (5) 4th

Shift condition

(2) 0%, (4) 100%, (3) 100%, (5) 100%

Low and reverse solenoid valve

(2) 0%, (4) 0%, (3) 0%

Underdrive solenoid valve

(1) 100%, (2) 0%, (3) 100%

Second solenoid valve

(2) 100%, (3) 100%, (4) 0%

Overdrive solenoid valve

(1) 0km/h

(4) 50km/h

Vehicle speed sensor

(4) 1,800 ~ 2,100rpm

Input shaft speed sensor

(4) 1,800 ~ 2,100rpm

Output shaft speed sensor

7

Selector lever position : D (Carry out on a flat and straight road)

Accelerate to 4th gear at a throttle position sensor output of 1.5V (accelerator opening angle of 30 %).

Gently decelerate to a standstill.

Accelerate to 4th gear at a throttle position sensor output of 2.5 V (accelerator opening angle of 50%).

While driving at 60 km/h in 4th gear, shift down to 3rd gear.

While driving at 40 km/h in 3rd gear, shift down to 2nd gear.

While driving at 20 km/h in 2nd gear, shift down to 1st gear.

For (1), (2) and (3), the reading should be the same as the specified output shaft torque, and no abnormal shocks should occur.

For (4), (5) and (6), downshifting should occur immediately after the shifting operation is made.

Malfunction when shifting

Displaced shift points

Does not shift

Does not shift from 1 to 2 or 2 to 1

Does not shift from 2 to 3 or 3 to 2

Does not shift from 3 to 4 or 4 to 3

8

Selector lever position : N (Carry out on a flat and straight road)

Move selector lever to R range drive at constant speed of 10km/h

The ratio between input and output shaft speed sensor data should be the same as the gear ratio when reversing.

Does not shift

TORQUE CONVERTER STALL TEST

This test measures the maximum engine speed when the selector lever is in the D or R position. The torque converter stalls to test the operation of the torque converter, starter motor, one-way clutch operation, the holding performance of the clutches, and brakes in the transaxle.

caution

Do not let anybody stand in front of or behind the vehicle while this test is being carried out

1.

Check the automatic transmission fluid level and temperature, and the engine coolant temperature.

A.

Fluid level : At the HOT mark on the oil level gauge

B.

Fluid temperature : 80~100°C (176~212°F)

C.

Engine coolant temperature : 80~100°C(176~212°F)

2.

Prevent all the wheels from moving during the test.

3.

Pull the parking brake lever up, with the brake pedal fully depressed.

4.

Start the engine.

5.

Move the selector lever to the "D" position, fully depress the accelerator pedal and take a reading of the maximum engine speed at this time.

Stall speed : 2,100~2,900rpm

caution

The throttle should not be left fully open for any more than five seconds.

If carrying out the stall test two or more times, move the selector lever to the "N" position and run the engine at 1,000 r/min to let the automatic transaxle fluid cool down before carrying out subsequent tests.

6.

Move the selector lever to the "R" position and carry out the same test again.

TORQUE CONVERTER STALL TEST CONCLUSION
1.

Stall speed is too high in both "D" and "R" ranges

A.

Low line pressure

B.

Low & reverse brake(B) slippage

2.

Stall speed is to high in "D" range only

A.

Underdrive clutch(C) slippage

3.

Stall speed is too high in "R" range only

A.

Reverse clutch(A) slippage

4.

Stall speed too low in both "D" and "R" ranges

A.

Malfunction of torque converter(D)

B.

Insufficient engine output

HYDRAULIC PRESSURE TEST
1.

Warm up the engine until the automatic transaxle fluid temperature is 80-100°C.

2.

Lift up the vehicle so that the wheels are free to turn.

3.

Connect the special tool (oil pressure gauge) to each pressure discharge port.

4.

Measure the hydraulic pressure at each port under the conditions given in the standard hydraulic pressure table, and check that the measured values are within the standard value ranges.

5.

If a value is outside the standard range, correct the problem while referring to the hydraulic pressure test diagnosis table.

STANDARD HYDRAULIC PRESSURE TEST

Measurement condition

Standard hydraulic pressure kPa (psi)

Selector lever position

Shift position

Engine speed (rpm)

Under drive clutch pressure

Reverse clutch pressure

Overdrive clutch pressure

Low&reverse brake pressure

Second brake pressure

Damper clutch Apply pressure (DA)

Damper clutch Release pressure (DR)

P

-

2,500

-

-

-

260-340

(38-50)

-

-

-

R

Reverse

2,500

-

1,270-1,770

(185-256)

-

1,270-1,770

(185-256)

-

-

-

N

-

2,500

-

-

-

260-340

(38-50)

-

-

-

D

1st gear

2,500

430-510

(62-74)

-

-

1,010-1,050

(146-152)

-

-

-

2nd gear

2,500

430-510

(62-74)

-

-

-

430-510

(62-74)

-

-

3rd gear

2,500

430-510

(62-74)

-

430-510

(62-74)

-

-

More than 730 (100)

0-10

(0-1)

4th gear

2,500

-

-

430-510

(62-74)

-

780-880

(110-130)

More than 730 (100)

0-10

(0-1)

※ The values are subject to change according to vehicle model or condition

※ Depress the acceleration pedal "GENTLY" under no load when measuring the hydraulic pressure.

Яндекс.Метрика