2.
Tighten the transaxle lower mounting bolts (B-4ea, C-1ea).
TORQUE:
[B] 40~47 Nm(4.0~4.7 kgf.m, 28.9~34.0 lb-ft)
[C] 80~100 Nm(8~10 kgf.m, 57.9~72.3 lb-ft)
Installation is in the reverse order of removal.
Perform the following :
Adjust the shift cable.
Refill the transaxle with fluid.
Refill the radiator with engine coolant.
Bleed air from the cooling system with the heater valve open.
Clean the battery posts and cable terminals with sandpaper, assemble them, and apply grease to prevent corrosion.
Lowering the vehicle or lifting up a jack, install the transaxle assembly.
Tighten the transaxle lower mounting bolts (B-4ea, C-1ea).
TORQUE:
[B] 40~47 Nm(4.0~4.7 kgf.m, 28.9~34.0 lb-ft)
[C] 80~100 Nm(8~10 kgf.m, 57.9~72.3 lb-ft)
Install the drive plate bolts (A) by turning the timing gear.
TORQUE:
46~53 Nm(4.6~5.3 kgf.m, 33.3~38.3 lb-ft)
In case of 4WD, install the transfer case assembly. (see MT group's 'Transfer case')
Install the cover (A).
Install the starter motor mounting bolts (A) and the two bolts (B).
TORQUE:
[A] 43~55 Nm(4.3~5.5 kgf.m, 31.1~39.8 lb-ft)
[B] 33~50 Nm(3.3~5.0 kgf.m, 23.9~36.2 lb-ft)
Install the ground (A).
Install the left side cover (A).
After removing a jack, insert the drive shafts (A, B). (see DS group)
Install the inner shaft bracket bolts (A-3ea).
TORQUE:
50~65 Nm(5.0~6.5 kgf.m, 36.2~47.0 lb-ft)
Install the front muffler assembly (A). (see EM group)
Install the front roll support (A) to the transaxle.
TORQUE:
60~80 Nm(6~8 kgf.m, 43.4~57.8 lb-ft)
Install the sub frame supported by the special tool(09624-38000). (see SS group)
Tighten the roll stopper mounting bolts (A-3ea, B-3ea).
TORQUE:
50~65 Nm(5.0~6.5 kgf.m, 36.2~47.0 lb-ft)
Install the muffler hanger rubber (A).
Connect the lower arm, the tie rod end ball joint, the stabilizer bar link to the front knuckle. (see SS group)
Connect the power steering pressure tube (A) to the power steering oil pump.
TORQUE:
55~65 Nm(5.5~6.5 kgf.m, 39.8~47.0 lb-ft)
Install the under cover (A).
Install the steering column joint bolt and the EPS connector. (see ST group)
Connect the return tube(A) with a clamp. (see ST group)
Install the front wheels and tires.
Tighten the transaxle insulator mounting bolt (A-4ea).
TORQUE:
60~80 Nm(6~8 kgf.m, 43.4~57.8 lb-ft)
Remove the special tool (09200-38001) holding the engine and transaxle assembly.
Tighten the transaxle mounting bolts (A-3ea).
TORQUE:
65~85 Nm(6.5~8.5 kgf.m, 47.0~61.5 lb-ft)
Connect the transaxle oil cooler hoses (A) to the tubes by fastening the clamps (B).
Install the control cable assembly(C) by tightening the nut (A) and clip (B).
TORQUE:
8~12 Nm(0.8~1.2 kgf.m, 5.8~8.7 lb-ft)
Install the inhibiter switch connector (A).
Install the solenoid valve connector (A).
Install the input speed sensor connector (A).
Install the output speed sensor connector (A).
Install the vehicle speed sensor connector (A).
Install the battery tray (B) by tightening the four mounting bolts (A-4ea).
Install the air cleaner assembly (B) by fastening the clamp bolt (C) and the clips and installing the two mounting bolts (D).
Connect the AFS connector (A).
Install the battery (A).
Refill the transaxle fluid. (see 'Service adjustment procedure')
Refill the power steering fluid and bleed the air. (see 'ST' group)
Install the engine cover. (see 'EM' group)
When replacing the automatic transaxle, reset the automatic transaxle's values by using the High- Scan Pro.
Connect the Hi-Scan Pro connector to the data link connector under the crash pad and power cable to the cigar jack under the center facia.
Turn the ignition switch on and power on the Hi-Scan Pro.
Select the vehicle's name.
Select 'AUTOMATIC TRANSAXLE'.
Select 'RESETTING AUTO T/A VALUES' and perform the procedure.
Perform the procedure by pressing F1 (REST).
