General

Type 

In-line, DOHC

Number of cylinders

4

Bore

84.0mm (3.3071in)

85.4mm (3.3622in)

Stroke

90.0mm (3.5433in)

96.0mm (3.7795in)

Total displacement

1995cc (121.75cu.in)

2199cc (134.20cu.in)

Compression ratio

16.5 : 1

16.0 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens (BTDC)

10°

Closes (ABDC)

28°

Exhaust valve

Opens (BBDC)

54°

Closes (ATDC)

4°

Cylinder head

Flatness of gasket surface

0.03mm (0.0012in) for width,

0.09mm (0.0035in) for length

0.012mm / 50x50mm (0.0005in / 1.9685x1.9685in)

Flatness of manifold mounting surface

0.025mm (0.0010in) for width,

0.160mm (0.0063in) for length

Camshaft

Cam height

Intake

40.094mm (1.5785in)

Exhaust

40.425mm (1.5915in)

Journal outer diameter

Intake

25.947 ~ 25.960mm (1.0215 ~ 1.0220in)

Exhaust

25.947 ~ 25.960mm (1.0215 ~ 1.0220in)

Bearing oil clearance

0.040 ~ 0.074mm (0.0016 ~ 0.0029in)

End play

0.05 ~ 0.15mm (0.0020 ~ 0.0059in)

Valve

Valve length

Intake

108.3mm (4.2638in)

Exhaust

108.2mm (4.2598in)

Stem outer diameter

Intake

5.933 ~ 5.953mm (0.2336 ~ 0.2344in)

Exhaust

5.905 ~ 5.925mm (0.2325 ~ 0.2333in)

Face angle

45.0° ~ 45.5°

Thickness of valve head (margin)

Intake

1.25mm (0.0492in)

Exhaust

1.25mm (0.0492in)

Valve stem to valve guide clearance

Intake

0.022 ~ 0.067mm (0.0009 ~ 0.0026in)

Exhaust

0.050 ~ 0.095mm (0.0020 ~ 0.0037in)

Valve guide

Inner diameter

Intake

5.975 ~ 6.000mm (0.2352 ~ 0.2362in)

Exhaust

5.975 ~ 6.000mm (0.2352 ~ 0.2362in)

Length

Intake

46.3 ~ 46.7mm (1.8228 ~ 1.8386in)

Exhaust

46.3 ~ 46.7mm (1.8228 ~ 1.8386in)

Valve seat

Width of seat contact

Intake

1.2 ~ 1.6mm (0.0472 ~ 0.0630in)

Exhaust

1.2 ~ 1.6mm (0.0472 ~ 0.0630in)

Seat angle

Intake

44.5° ~ 45.0°

Exhaust

44.5° ~ 45.0°

Valve spring

Free length

44.0mm (1.7323in)

Load

19.9±1.0kg/36.6mm (44±2lb/1.4409in)

44.1±2.2kg/27.6mm (97±5lb/1.0866in)

Out of squareness

Less than 1.5° / 1.15mm (0.0453in)

Cylinder block

Cylinder bore

84.000 ~ 84.030mm

(3.3071 ~ 3.3083in)

85.400 ~ 85.430mm

(3.3622 ~ 3.3634in)

Flatness of gasket surface

0.05mm (0.0020in)

0.012mm / 50x50mm (0.0005in / 1.9685x1.9685in)

Piston

Piston outer diameter

83.915 ~ 83.945mm

(3.3037 ~ 3.3049in)

85.315 ~ 85.345mm

(3.3589 ~ 3.3600in)

Piston to cylinder clearance

0.075 ~ 0.095mm (0.0030 ~ 0.0037in)

Ring groove width

No. 1 ring

2.61mm (0.1028in)

No. 2 ring

2.06 ~ 2.08mm (0.0811 ~ 0.0819in)

Oil ring

3.02 ~ 3.04mm (0.1189 ~ 0.1197in)

Piston ring

Side clearance

No. 1 ring

0.102 ~ 0.146mm (0.0040 ~ 0.0057in)

No. 2 ring

0.070 ~ 0.110mm (0.0028 ~ 0.0043in)

Oil ring

0.030 ~ 0.070mm (0.0012 ~ 0.0028in)

End gap

No. 1 ring

0.18 ~ 0.33mm (0.0071 ~ 0.0130in)

No. 2 ring

0.35 ~ 0.55mm (0.0138 ~ 0.0217in)

Oil ring

0.25 ~ 0.50mm (0.0098 ~ 0.0197in)

Piston pin

Piston pin outer diameter

33.991 ~ 33.997mm (1.3382 ~ 1.3385in)

Piston pin hole inner diameter

34.004 ~ 34.010mm (1.3387 ~ 1.3390in)

Piston pin hole clearance

0.007 ~ 0.019mm (0.0003 ~ 0.0007in)

Connecting rod small end hole inner diameter

34.020 ~ 34.032mm (1.3394 ~ 1.3398in)

Connecting rod small end hole clearance

0.023 ~ 0.041mm (0.0009 ~ 0.0016in)

Connecting rod

Connecting rod big end inner diameter

51.000 ~ 51.018mm

( 2.0079 ~ 2.0086in)

55.000 ~ 55.018mm

( 2.1654 ~ 2.1661in)

Connecting rod bearing oil clearance

0.024 ~ 0.052mm (0.0009 ~ 0.0020in)

End play

0.05 ~ 0.31mm (0.0020 ~ 0.0122in)

Crankshaft

Main journal outer diameter

60.000 ~ 60.018mm ( 2.3622 ~ 2.3629in)

Pin journal outer diameter

48.000 ~ 48.018mm

(1.8898 ~ 1.8905in)

52.000 ~ 52.018mm

(2.0472 ~ 2.0479in)

Main bearing oil clearance

0.026 ~ 0.044mm (0.0010 ~ 0.0017in)

End play

0.07 ~ 0.25mm (0.0028 ~ 0.0098in)

Flywheel

Runout

0.4mm (0.0157in)

0.13mm (0.0051in)

Drive plate

Runout

0.5mm (0.0197in)

0.13mm (0.0051in)

Oil pump

Relief valve opening pressure

490±49.0kPa (5±0.5kg/cm², 71±7.1psi)

Engine oil

Oil quantity

Total

7.8L (8.24 US qt, 6.86 Imp qt)

When replacing a short engine or a block assembly

Oil pan

6.0L (6.34 US qt, 5.28 lmp qt)

Drain and refill 

6.7L (7.08 US qt, 5.89 lmp qt)

Including oil filter

Oil grade

Classification

With DPF: ACEA C3

Without DPF: ACEA B4

SAE viscosity grade

Recommended SAE viscosity number

Refer to the "Lubrication System"

Oil pressure (at idle)

78.45kPa (0.8kg/cm², 11.38psi) or above

Oil temperature in oil pan : 80℃ (176°F)

Cooling system

Cooling method

Forced circulation with water pump

Coolant quantity

MT

9.1L

(9.62 US qt, 8.01 Imp qt)

8.6~9.2L (9.09~9.72US qt, 7.57~8.10 Imp qt)

AT

8.5L

(8.98 US qt, 7.48 Imp qt)

9.2L

(9.72 US qt, 8.10 Imp qt)

Thermostat

Type

Wax pellet type

Valve opening temperature

82±2°C (179.6±3.6°F) (at 0.35mm (0.0138in) lift)

Pull open lift

10mm (0.3937in) or more at 95°C (203°F) 

Radiator cap

Main valve opening pressure

93.16 ~ 122.58kPa

(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

Max. 6.86 kPa (0.07kg/cm², 1.00 psi)

Water temperature sensor

Type

Thermister type

Resistance

20°C (68°F)

2.45±0.14 kΩ

110°C (176°F)

0.1471±0.002 kΩ

Cylinder block

Engine support bracket bolt

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Rear oil seal case assembly bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Piston cooling oil jet bolt

8.8 ~ 12.7

0.9 ~ 1.3

6.5 ~ 9.4

Engine mounting

Engine mounting insulator bolt and nut

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Engine mounting bracket and engine mounting insulator fixing nut

78.5 ~ 107.9

8.0 ~ 11.0

57.9 ~ 79.6

Engine mounting bracket and engine support

bracket fixing bolt and nut

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Transaxle mounting bracket bolt and nut

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Transaxle mounting bracket and transaxle support bracket fixing bolt

78.5 ~ 107.9

8.0 ~ 11.0

57.9 ~ 79.6

Front roll stopper mounting bracket bolt

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Front roll stopper mounting bracket and front roll stopper insulator fixing bolt

78.5 ~ 107.9

8.0 ~ 11.0

57.9 ~ 79.6

Rear roll stopper mounting bracket bolt

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Rear roll stopper mounting bracket and front roll stopper insulator fixing bolt

78.5 ~ 107.9

8.0 ~ 11.0

57.9 ~ 79.6

Sub frame bolt

137.3 ~ 156.9

14.0 ~ 16.0

101.3 ~ 115.7

Main moving system

Connecting rod cap bolt

27.5~31.4 + 88°~92°

2.8~3.2 + 88°~92°

20.3~23.1 + 88°~92°

Crankshaft main bearing cap bolt

49.0 + 120°

5.0 + 120°

36.2 + 120°

Drive plate bolt

117.7 ~ 127.5

12.0 ~ 13.0

86.8 ~ 94.0

Flywheel bolt

117.7 ~ 127.5

12.0 ~ 13.0

86.8 ~ 94.0

Timing chain

Drive belt idler bolt

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Drive belt tensioner bolt

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Fead system bracket assembly bolt (8X40)

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Fead system bracket assembly bolt (8X25)

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Fead system bracket assembly bolt (10X45)

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Timing chain cover bolt (8X35)

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Timing chain cover bolt (6X30)

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Timing chain cover bolt (6X16)

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Crankshaft damper pulley bolt

196.1 +  60°

20 +  60°

144.7 +  60°

Camshaft chain sprocket bolt

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

High pressure pump chain sprocket nut

78.5 ~ 93.2

8.0 ~ 9.5

57.9 ~ 68.7

High pressure pump bolt

24.5 ~ 28.4

2.5 ~ 2.9

18.1 ~ 21.0

High pressure pump chain sprocket service plug

73.5 ~ 88.3

7.5 ~ 9.0

54.2 ~ 65.1

Timing chain "A" guide bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain "B" guide bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain "A" auto tensioner bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain "B" auto tensioner bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain "A","B" tensioner lever bolt

29.4 ~ 31.4

3.0 ~ 3.2

21.7 ~ 23.1

Cylinder head

Cylinder head cover bolt

8.8 ~ 10.8

0.9 ~ 1.1

6.5 ~ 8.0

Camshaft bearing cap bolt

10.8 ~ 12.7

1.1 ~ 1.3

8.0 ~ 9.4

Cylinder head bolt

78.5 + 120° + 120°

8.0 + 120° + 120°

57.9 + 120° + 120°

Cylinder head side bolt

30.4 ~ 34.3

3.1 ~ 3.5

22.4 ~ 25.3

Vacuum pump bolt

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Cooling system

Water pump pulley bolt

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Water pump cover bolt

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Water pump bolt

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Water inlet pipe fixing bolt

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Water outlet pipe fixing bolt

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Engine coolant temperature sensor

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9

Water inlet fitting bolt

16.7 ~ 22.6

1.7 ~ 2.3

12.3 ~ 16.6

Radiator upper cover bolt

8.8 ~ 10.8

0.9 ~ 1.1

6.5 ~ 8.0

Radiator upper bracket bolt

8.8 ~ 10.8

0.9 ~ 1.1

6.5 ~ 8.0

Lubrication system

Oil filter&cooler assembly bolt

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil cooler bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil filter drain bolt

10.0

1.0

7.4

Oil filter cap

31.5 ~ 38.5

3.2 ~3.9

23.2 ~ 28.4

Oil drain plug

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil level gauge guide fixing bot

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Upper oil pan bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Upper oil pan and transaxle case fixing bolt

39.2 ~ 46.1

4.0 ~ 4.7

28.9 ~ 34.0

Lower oil pan bolt and nut

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Balance shaft & oil pump module bolt (8X82)

30.4 ~ 34.3

3.1 ~ 3.5

22.4 ~ 25.3

Balance shaft & oil pump module bolt (8X40)

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Oil pressure switch

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Oil level sensor

8.8 ~ 9.8

0.9 ~ 1.0

6.5 ~ 7.2

Intake and exhaust system

Intake manifold bolt and nut

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Exhaust manifold nut

39.2 ~ 44.1

4.0 ~ 4.5

28.9 ~ 32.5

Exhaust manifold heat protector bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

DPF(or WCC) converter assembly heat protector bolt

17.7 ~ 21.6

1.8 ~ 2.2

13.0 ~ 15.9

DPF(or WCC) converter assembly support bracket bolt

44.1 ~ 53.9

4.5 ~ 5.5

32.5 ~ 39.8

DPF(or WCC) converter assembly and turbocharger fixing nut

49.0 ~ 68.6

5.0 ~ 7.0

36.2 ~ 50.6

Turbocharger oil feed pipe upper bolt

11.8 ~ 17.7

1.2 ~ 1.8

8.7 ~ 13.0

Turbocharger oil feed pipe lower bolt

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Turbocharger oil drain pipe bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Turbocharger oil drain pipe nut

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Turbocharger assembly nut

49 ~ 68.6

5.0 ~ 7.0

36.2 ~ 50.6

Intake air control valve bolt and nut

8.8 ~ 10.8

0.9 ~ 1.1

6.5 ~ 8.0

EGR pipe assembly bolt (8X25)

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

EGR pipe assembly bolt (6X14)

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

EGR cooler bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

EGR cooler nut

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

EGR & thermostat housing assembly bolt

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Intercooler bracket bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intercooler pipe&hose fixing clamp

4.9 ~ 6.9

0.5 ~ 0.7

3.6 ~ 5.1

Intercooler pipe fixing bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Air cleaner lower cover fixing bolt

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Intake air hose fixing clamp

2.9 ~ 4.9

0.3 ~ 0.5

2.2 ~ 3.6

DPF(or WCC) converter assembly and front muffler fixing nut

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Front muffler and center muffler fixing nut

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Center muffler and main muffler fixing nut

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4