Clutch operation method

Hydraulic type

Clutch cover assembly

Type

Diaphragm spring strap

Clutch disc

Type

Single dry with diaphragm

Facing diameter (outside x inside)

GSL 2.4 : Ø240 × Ø150mm (Ø9.4488 × Ø5.9055in)

DSL 2.0/2.2 : Ø260 × Ø160mm (Ø10.2362 × Ø6.2992in)

Concentric slave cylinder

Facing diameter (inside x outside)

Ø32.2 x Ø44mm (Ø1.2677 × Ø1.7323in)

Clutch master cylinder

Inside diameter

15.87mm (0.6248in)

Clutch disc thickness [When free]

GSL 2.4 : 8.7 ± 0.3 mm (0.3425 ± 0.0118 in)

DSL 2.0/2.2 : 8.8 ± 0.2 mm (0.3465 ± 0.0079 in)

Clutch pedal height [Without carpet]

182.8 mm (7.1968 in)

Clutch pedal free play

6 ~ 13 mm (0.2362 ~ 0.5118 in)

Clutch pedal stroke

150 ± 3mm (5.9055 ± 0.1181 in)

Clutch disc rivet depth

1.3 mm (0.0512 in)

Diaphragm spring end height difference

0.5 mm (0.0197 in)

Clutch master cylinder clearance to piston

0.15 mm (0.0059 in)

Clutch pedal installation bolt (to the pedal support member)

16.7~25.5

1.7~2.6

12.3~18.8

Clutch pedal installation nut (to the master cylinder)

5.9~7.8

0.6~0.8

4.3~5.8

Clutch tube flare nut

12.8~16.7

1.3~1.7

9.4~12.4

Clutch tube bracket installation bolt

7.8~9.8

0.8~1.0

5.8~7.24

Clutch release cylinder installation bolt

14.7~21.6

1.5~2.2

10.9~16.0

Clutch release cylinder union bolt

24.5~34.3

2.5~3.5

18.1~25.5

Clutch cover assembly installation bolt(9ea)

14.7~21.6

1.5~2.2

10.9~16.0

Ignition lock switch nut

7.8~9.8

0.8~1.0

5.8~7.3

Inner surface of clutch disc spline

CASMOLY L9508

As required

Inner surface of clutch master cylinder and outer circumference of piston assembly

Brake fluid DOT 3 or DOT 4

As required

Clutch master cylinder push rod, clevis pin and washer

Wheel bearing grease SAE J310, NLGI No.2V

As required

Clutch pedal shaft and bushings

Chassis grease SAE J310a, NLGI No.1

As required