Terminal and Connector Inspection
1.

Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damage of component.

2.

Perform checking procedure as follows.

(1)

Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation.

(2)

Check connecting condition of ECM and component connector : Check terminal separation, damage of locking device and connecting condition between terminal and wiring.

note

Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector for checking connecting condition.(After checking, reconnect the pin at correct position.)

3.

Has a problem been found?

▶ Repair the trouble causing part and go to "Verification of Vehicle Repair" procedure.

▶ Go to "Power Circuit Inspection".

Power Circuit Inspection
■ Check voltage in power circuit
1.

IG key OFF.

2.

Disconnect AFS connector.

3.

IG key ON.

4.

Check voltage between Power supply terminal of 'AIR FLOW SENSOR' harness connector and chassis ground.

Specification : 10.5V ~ 14.5V

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5.

Is the measured value within specification?

▶ Go to "Signal Circuit Inspection".

▶ If no voltage is detected, repair open / short to ground between Power supply terminal of 'ECU2 FUSE 10A' harness connector and Power supply terminal of 'AIR FLOW SENSOR' harness connector, and go to "Verification of Vehicle Repair" procedure.

▶ If the voltage is high than specification value, repair short to battery between Power supply terminal of 'ECU2 FUSE 10A' harness connector and Power supply terminal of 'AIR FLOW SENSOR' harness connector, and go to "Verification of Vehicle Repair" procedure.

Signal Circuit Inspection
■ Check voltage in signal circuit
1.

IG key OFF.

2.

Disconnect AFS connector.

3.

IG key ON.

4.

Check voltage between 'MAFS signal' terminal of 'AIR FLOW SENSOR' harness connector and chassis ground.

Specification : 4.8V ~ 5.1V

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5.

Is the measured value within specification?

▶ Go to "Ground Circuit Inspection".

▶ If no voltage is detected, go to go to check open / short to ground in signal circuit" as follows.

▶ If the voltage is high than specification value, repair short to battery between 'MAFS signal' terminal of 'AIR FLOW SENSOR' harness connector and 'MAFS signal' terminal of ECM harness connector, and go to "Verification of Vehicle Repair" procedure.

■ Check open / short to ground in signal circuit
6.

IG key OFF.

7.

Disconnect AFS connector and ECM connector.

8.

Check resistance between 'MAFS signal' terminal of 'AIR FLOW SENSOR' harness connector and chassis ground.

Specification : Continuity (Below 1.0Ω)

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9.

Is the measured value within specification?

▶ Repair short to ground between 'MAFS signal' terminal of 'AIR FLOW SENSOR' harness connector and 'MAFS signal' terminal of ECM harness connector, and go to "Verification of Vehicle Repair" procedure.

▶ Repair open between 'MAFS signal' terminal of 'AIR FLOW SENSOR' harness connector and 'MAFS signal' terminal of ECM harness connector, and go to "Verification of Vehicle Repair" procedure.

Ground Circuit Inspection
■ Check open / poor connection in ground circuit
1.

IG key OFF.

2.

Disconnect AFS connector.

3.

IG key ON.

4.

Check voltage between 'MAFS signal' terminal of 'AIR FLOW SENSOR' harness connector and chassis ground. (Measurement 1)

5.

Check voltage between 'MAFS signal' terminal and 'Ground' terminal of 'AIR FLOW SENSOR' harness connector. (Measurement 2)

Specification : [Measurement 1] Voltage - [Measurement 2] Voltage = below 200mV

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6.

Is the measured value within specification?

▶ Go to "Component Inspection" procedure.

▶ If "[Measurement 2] voltage" is not detected, repair open between 'Ground' terminal of 'AIR FLOW SENSOR' harness connector and 'Ground' terminal of ECM harness connector, and go to "Verification of Vehicle Repair".

▶ If the measured value is above 200mV, eliminate the causes of excessive resistance between 'Ground' terminal of 'AIR FLOW SENSOR' harness connector and 'Ground' terminal of ECM harness connector, and go to "Verification of Vehicle Repair".

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