Terminal and Connector Inspection
1.

Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damage of component.

2.

Perform checking procedure as follows.

2.1) Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation.

2.2) Check connecting condition of ECM and component connector : Check terminal separation, damage of locking device and connecting condition between terminal and wiring.

note

Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector for checking connecting condition. (After checking, reconnect the pin at correct position.)

3.

Is the problem found?

▶ Repair the trouble causing part and go to "Verification of Vehicle Repair" procedure.

▶ Go to "Signal Circuit Inspection".

Signal Circuit Inspection
■ Check voltage in signal circuit
1.

IG key OFF.

2.

Disconnect ECTS connector.

3.

IG key ON.

4.

Check voltage between 'Signal' terminal of 'ENGINE COOLANT TEMPERATURE SENSOR' harness connector and chassis ground.

Specification : 4.8V ~ 5.1V

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5.

Is the measured value within specification?

▶ Go to "Check short to battery in signal circuit" as follows.

▶ Go to "Check open in signal circuit" as follows.

■ Check open in signal circuit
6.

IG key OFF.

7.

Disconnect ECTS connector and ECM connector.

8.

Check resistance between 'Signal' terminal of 'ENGINE COOLANT TEMPERATURE SENSOR' harness connector and 'Signal' terminal of ECM harness connector .

Specification : Continuity (Below 1.0Ω)

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9.

Is the measured value within specification?

▶ Go to "Ground Circuit Inspection".

▶ Repair open between 'Signal' terminal of 'ENGINE COOLANT TEMPERATURE SENSOR' harness connector and 'Signal' terminal of ECM harness connector, and go to "Verification of Vehicle Repair" procedure.

■ Check short to battery in signal circuit
10.

IG key OFF.

11.

Disconnect ECTS connector and ECM connector.

12.

IG key ON.

13.

Check voltage between 'Signal' terminal of 'ENGINE COOLANT TEMPERATURE SENSOR' harness connector and chassis ground.

Specification : 0.0V ~ 0.1V

note
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14.

Is the measured value within specification?

▶ Go to "Ground Circuit Inspection".

▶ Repair short to battery between 'Signal' terminal of 'ENGINE COOLANT TEMPERATURE SENSOR' harness connector and 'Signal' terminal of ECM harness connector, and go to "Verification of Vehicle Repair" procedure.

Ground Circuit Inspection
■ Check open / poor connection in ground circuit
1.

IG key OFF.

2.

Disconnect MAFS connector.

3.

IG key ON.

4.

Check voltage between 'Signal' terminal of 'ENGINE COOLANT TEMPERATURE SENSOR' harness connector and chassis ground.(Measurement 1)

5.

Check voltage between 'Signal' terminal and 'Ground' terminal of 'ENGINE COOLANT TEMPERATURE SENSOR' harness connector. (Measurement 2)

Specification : [Measurement 1] Voltage - [Measurement 2] Voltage = below 200mV

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6.

Is the measured value within specification?

▶ Go to "Component Inspection" procedure.

▶ If "[Measurement 2] voltage" is not detected, repair open between 'Ground' terminal of 'ENGINE COOLANT TEMPERATURE SENSOR' harness connector and 'Ground' terminal of ECM harness connector, and go to "Verification of Vehicle Repair".

▶ If the measured value is above 200mV, eliminate the causes of excessive resistance between 'Ground' terminal of 'ENGINE COOLANT TEMPERATURE SENSOR' harness connector and 'Ground' terminal of ECM harness connector, and go to "Verification of Vehicle Repair".

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