Specification
Fuel Delivery System

Items

Specification

Fuel Injection System

Type

Common Rail Direct Injection (CRDI)

Fuel Return System

Type

Return type

Fuel Pressure

Max. Pressure

1,600 bar (160 MPa, 23,206 psi)

Fuel Tank

Capacity

70 lit. (18.5 U.S.gal., 73.9 U.S.qt., 61.5 Imp.qt.)

Fuel Filter

Type

High pressure type (Built in engine room)

High Pressure Fuel Pump

Type

Mechanical, Plunger Pumping Type

Driven by

Timing chain

Low Pressure Fuel Pump

Type

Electrical, in-tank type

Driven by

Electric motor

Sensors

Mass Air Flow Sensor (MAFS)

▷ Type: Hot-Film Type

▷ Specification

* At intake air temperature = 20°C(68°F)

Air Flow (kg/h)

Frequency (kHz)

15

2.00 ~ 2.01

20

2.06 ~ 2.07

90

2.67 ~ 2.69

220

3.43 ~ 3.47

440

4.65 ~ 4.76

850

7.87 ~ 8.25

1000

9.60 ~ 10.52

* At intake air temperature = -15°C(5°F) or 80°C(176°F)

Air Flow (kg/h)

Frequency (kHz)

20

2.06 ~ 2.07

90

2.65 ~ 2.70

220

3.40 ~ 3.49

440

4.60 ~ 4.81

Intake Air Temperature Sensor (IATS) #1 [Built in MAFS]

▷ Type: Thermistor type

▷ Specification

Temperature [°C(°F)]

Resistance(㏀)

-40(-40)

36.59 ~ 42.71

-20(-4)

12.95 ~ 14.74

0(32)

5.19 ~ 5.79

20(68)

2.31 ~ 2.53

40(104)

1.12 ~ 1.21

60(140)

0.58 ~ 0.62

80(176)

0.33 ~ 0.34

Boost Pressure Sensor (BPS)

▷ Type: Piezo-resistive pressure sensor type

▷ Specification

Pressure

[kPa (kg/cm² / psi)]

Output Voltage (V)

50 (0.50 / 7.25)

0.5

100 (1.01 / 14.5)

1.002 ~ 1.142

300 (3.05 / 43.5)

3.288 ~ 3.428

400 (4.07 / 58)

4.11 ~ 4.59

Intake Air Temperature Sensor (IATS) #2 [Built at the intercooler]

▷ Type: Thermistor type

▷ Specification

Temperature [°C(°F)]

Resistance(㏀)

-40(-40)

40.93 ~ 48.35

-20(-4)

13.89 ~ 16.03

0(32)

5.38 ~ 6.09

20(68)

2.31 ~ 2.57

40(104)

1.08 ~ 1.21

60(140)

0.54 ~ 0.62

80(176)

0.29 ~ 0.34

Engine Coolant Temperature Sensor (ECTS)

▷ Type: Thermistor type

▷ Specification

 Temperature [°C(°F)]

Resistance(㏀)

-40(-40)

48.14

-20(-4)

14.13 ~ 16.83

0(32)

5.79

20(68)

2.31 ~ 2.59

40(104)

1.15

60(140)

0.59

80(176)

0.32

100(212)

0.19

110(230)

0.15

120(248)

0.12

Camshaft Position Sensor (CMPS)

▷ Type: Hall effect type

▷ Specification

Level

Output Pulse (V)

High

5

Low

0

Item

Specification

Air Gap [mm (in)]

0.5 ~ 1.5 (0.019 ~ 0.059)

Crankshaft Position Sensor (CKPS)

▷ Type: Hall effect type

▷ Specification

Item

Specification

Air Gap [mm (in)]

0.3 ~ 1.3 (0.012 ~ 0.051)

Rail Pressure Sensor (RPS)

▷ Type: Piezo-electricity type

▷ Specification

Test Condition

Rail pressure

[bar (MPa / psi)]

Output Voltage (V)

Idle

220 ~ 320 (22 ~ 32 / 3,190 ~ 4,641)

Below 1.7

Acclerator pedal fully depressed

1,600 (160 / 23,206)

Approx. 4.5

Fuel Temperature Sensor (FTS)

▷ Type: Thermistor type

▷ Specification

Temperature [°C(°F)]

Resistance(㏀)

-10(14)

9.45

20(68)

2.27 ~ 2.73

80(176)

0.30 ~ 0.32

120(248)

0.11

Lambda Sensor

▷ Type: Zirconia (ZrO2) Type

▷ Specification

[Pumping Current]

λ Value (A/F Ratio)

Pumping Current (A)

0.65

-2.2

0.7

-1.8

0.8

-1.1

0.9

-0.5

1.01

0

1.18

0.33

1.43

0.67

1.7

0.94

2.42

1.38

Air (Atmosphere)

2.54

[Heater Resistance]

Temperature [°C(°F)]

Heater Resistance (Ω)

20(68)

2.4 ~ 4.0

Accelerator Position Sensor (APS)

▷ Type: Potentiometer type

▷ Specification

Pedal Position

Output Voltage(V) [Vref = 5.0V]

APS1

APS2

Released

0.7 ~ 0.8

0.287 ~ 0.462

Fully depressed

3.85 ~ 4.35

1.925 ~ 2.175

Water Sensor

▷ Specification

Item

Specification

Warning Level (cc)

53 ~ 63

Exhuast Gas Temperature Sensor (EGTS)

▷ Type: Thermistor type

▷ Specification

Temperature [°C(°F)]

Resistance(㏀)

100(212)

289.0 ~ 481.0

300(572)

5.30 ~ 6.61

600(1,112)

0.35 ~ 0.38

900(1,652)

0.08 ~ 0.09

Differential Pressure Sensor (DPS)

▷ Type: Piezo-electricity type

▷ Specification: Vout = (4.5 - 1.0) / 100 * △P + 1.0 (V)

Differential Pressure

[△P] [kPa (kg/cm² / psi)]

Output Voltage (V)

0

1

10 (0.1 / 1.45)

1.35

20 (0.2 / 2.90)

1.7

30 (0.3 / 4.35)

2.05

40 (0.4 / 5.80)

2.4

50 (0.5 / 7.25)

2.75

60 (0.6 / 8.70)

3.1

70 (0.7 / 10.10)

3.45

80 (0.8 / 11.60)

3.8

90 (0.9 / 13.00)

4.15

100 (1.0 / 14.50)

4.5

Actuators

Injector

▷ Number: 4

▷ Type: Piezo injector

▷ Specification

Items

Specification

Component Resistance(Ω)

0.215 ~ 0.295 (20°C)

Fuel Pressure Regulator Valve (High Pressure Fuel Pump)

▷ Specification

Item

Specification

Coil Resistance (Ω)

2.6 ~ 3.15 (20°C)

Current (A)

[Min. fuel injection]

1.8

Rail Pressure Regulator Valve

▷ Specification

Items

Specification

Coil Resistance (Ω)

3.42 ~3.78 (20°C)

Operating Current (A)

0.15 ~ 1.8

EGR Cooler Bypass Solenoid Valve

▷ Specification

Items

Specification

Coil Resistance (Ω)

28.3 ~ 31.1 (20°C)

Electric EGR Control Valve

▷ Type: Motor driven (including Position Sensor)

▷ Specification

[Motor]

Item

Specification

Coil Resistance (Ω)

2.3 ~ 2.7 (20°C)

[Position Sensor]

Item

Specification

Voltage (V) [Open-6mm]

0.6 ~ 1.3

Voltage (V) [Close]

3.6 ~ 4.3

Air Control Valve (ACV)

▷ Type: Duty control motor

▷ Specification

Output Voltage (V)

Valve Position

0.5

Full open

0.54 ~ 0.89

Motor power is not supplied 

0.925 ~ 4.425

Normal operation position

4.5

Full close

Variable Swirl Control Actuator

▷ Type: Motor driven (including Position Sensor)

▷ Specification

[Motor]

Item

Specification

Coil Resistance (Ω)

3.4 ~ 4.4 (20°C)

[Position Sensor]

Item

Specification

Coil Resistance (kΩ)

3.44 ~ 5.16 (20°C)

Output Voltage (V)

0.17 ~ 4.83

Electric VGT Control Actuator

▷ Type: DC motor driven

Service Standard

Items

Specification

Basic Idle rpm

(After warm up)

A/CON OFF

Neutral,N,P-range

790 ± 100rpm

D-range

790 ± 100rpm

A/CON ON

Neutral,N,P-range

790 ± 100rpm

D-range

790 ± 100rpm

Tightening Torques
Engine Control System

Items

kgf.m

N.m

lb-ft

ECM installation bolts (on the bracket)

0.4 ~ 0.6

3.9 ~ 5.9

2.9 ~ 4.3

ECM bracket installation bolt (on the vehicle)

0.8 ~ 1.2

7.8 ~ 11.8

5.8 ~ 8.7

ECM bracket installation nut (on the vehicle)

0.4 ~ 0.6

3.9 ~ 5.9

2.9 ~ 4.3

Mass air flow sensor clamp installation screw

0.3 ~ 0.5

2.9 ~ 4.9

2.2 ~ 3.6

Mass air flow sensor installation bolts

0.4 ~ 0.6

3.9 ~ 5.9

2.9 ~ 4.3

Boost pressure sensor installation bolts

1.0 ~ 1.2

9.8 ~ 11.8

7.2 ~ 8.7

Engine coolant temperature sensor installation

2.0 ~ 4.0

19.6 ~ 39.2

14.5 ~ 28.9

Camshaft position sensor installation bolt

0.8 ~ 1.2

7.8 ~ 11.8

5.8 ~ 8.7

Lambda sensor installation

4.1 ~ 6.1

40.2 ~ 59.8

29.7 ~ 44.1

DPF Differential Pressure Sensor installation bolt

1.0 ~ 1.2

9.8 ~ 11.8

7.2 ~ 8.7

DPF Differential Pressure Sensor bracket installation bolt

1.0 ~ 1.2

9.8 ~ 11.8

7.2 ~ 8.7

Exhuast Gas Temperature Sensor (EGTS) installation

4.0 ~ 5.0

39.2 ~ 49.1

28.9 ~ 36.2

Electric EGR control valve installation bolt

0.8 ~ 1.2

7.8 ~ 11.8

5.8 ~ 8.7

Variable swirl actuator installation bolt

1.0 ~ 1.2

9.8 ~ 11.8

7.2 ~ 8.7

Air control valve installation bolt

0.9 ~ 1.1

8.8 ~ 10.8

6.5 ~ 8.0

EGR Cooler Bypass Solenoid Valve installation bolt

0.8 ~ 1.2

7.8 ~ 11.8

5.8 ~ 8.7

Glow control module installation bolt

0.8 ~ 1.2

7.8 ~ 11.8

5.8 ~ 8.7

Glow plug installation

1.5 ~ 2.0

14.7 ~ 19.6

10.9 ~ 14.5

DPF assembly installation bolt

4.5 ~ 5.5

44.1 ~ 54.0

32.6 ~ 39.8

DPF assembly installation nut

5.0 ~ 7.0

49.1 ~ 68.7

36.2 ~ 50.6

DPF assembly stay installation bolt

4.5 ~ 5.5

44.1 ~ 54.0

32.6 ~ 39.8

Fuel Delivery System

Items

kgf.m

N.m

lb-ft

Fuel tank band installation nut

4.0 ~ 5.5

39.2 ~ 54.0

28.9 ~ 39.8

Accelerator pedal module installation nut

1.7 ~ 2.6

16.7 ~ 25.5

12.3 ~ 18.8

Accelerator pedal installation bolt

0.9 ~ 1.4

8.8 ~ 13.7

6.5 ~ 10.1

Fuel pump plate cover installation

6.0 ~ 7.0

58.9 ~ 68.7

43.4 ~ 50.6

Fuel sender plate cover installation

6.0 ~ 7.0

58.9 ~ 68.7

43.4 ~ 50.6

Fuel filter installation nut (on the bracket)

1.0 ~ 1.3

9.8 ~ 12.8

7.2 ~ 9.4

Fuel filter bracket installation nut (on the vehicle)

1.0 ~ 1.3

9.8 ~ 12.8

7.2 ~ 9.4

Injector clamp installation bolt

3.0 ~ 3.4

29.4 ~ 33.4

21.7 ~ 24.6

High pressure fuel pump installation bolt

2.5 ~ 3.1

24.5 ~ 30.4

18.1 ~ 22.4

Service plug washer installation

7.5 ~ 9.0

73.6 ~ 88.3

54.3 ~ 65.1

Common rail installation bolt

2.0 ~ 2.7

19.6 ~ 26.5

14.5 ~ 19.5

Common rail banjo installation bolt

1.8 ~ 2.8

17.7 ~ 27.5

13.0 ~ 20.3

High pressure fuel pipe installation nut (High pressure fuel pump ↔ Common Rail)

2.5 ~ 2.9

24.5 ~ 28.4

18.1 ~ 21.0

High pressure fuel pipe installation nut (Common Rail ↔ Injector)

2.5 ~ 2.9

24.5 ~ 28.4

18.1 ~ 21.0

High pressure fuel pipe clamp installation bolt

1.0 ~ 1.2

9.8 ~ 11.8

7.2 ~ 8.7

Filler - neck assembly installation nut

0.4 ~ 0.6

3.9 ~ 5.9

2.9 ~ 4.3

Filler - neck assembly installation screw

0.8 ~ 1.2

7.8 ~ 11.8

5.8 ~ 8.7

Яндекс.Метрика