1.
Using the hexagon wrench, turn the tensioner counterclockwise and loosen. Then remove the drive belt (A).
Using the hexagon wrench, turn the tensioner counterclockwise and loosen. Then remove the drive belt (A).
Drain the engine oil, and then remove the oil filter&cooler assembly (A).
Drain the engine oil in the oil filter before removing the oil filter&cooler assembly.
Remove the air compressor (A). (Refer to HA group)
Remove the lower oil pan (A).
Remove the upper oil pan (A).
When removing the upper or lower oil pan, use the SST (09215-3C000) in order not to damage the surface between the cylinder block and the oil pan.
Insert the SST between the oil pan and cylinder block (or upper oil pan) by tapping it with a plastic hammer in the direction of ① arrow.
After tapping the SST with a plastic hammer along the direction of ② arrow around more than 2/3 edge of the oil pan, remove it from cylinder block (or upper oil pan).
Do not turn over the SST abruptly without tapping. It may be result in damage of the SST.
Remove the balance shaft & oil pump module (A).
Do not disassemble and reassemble the balance shaft & oil pump module as it is supplied with assembly.
Align the timing mark (A) of the balance shaft and then install the timing pin (B).
Turn the crankshaft pulley and align its groove with the timing mark of the timing chain cover. Check that the timing mark (A) of the crank gear is aligned.
Install the balance shaft & oil pump module (A).
Tightening torque :
Bolt(B): 30.4 ~ 34.3N.m (3.1 ~ 3.5kgf.m, 22.4 ~ 25.3lb-ft)
Bolts(C): 19.6 ~ 23.5N.m (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)
Remove the timing pin (A) of the balance shaft.
Apply liquid gasket evenly to the mating surface of the upper oil pan.
Standard liquid gasket : LOCTITE 5900H or equivalent.
Check that the mating surfaces are clean and dry before applying liquid gasket.
Apply liquid gasket in a 4mm (5mm or above for T-joint and 3.5mm for rear oil seal) wide bead without stopping.
Install the oil pan in 5 minutes after applying the liquid gasket.
After installing the oil pan, wait at least 30 minutes before filling the engine with oil.
Remove liquid gasket overreached from the rear oil seal area after installing.
Remove liquid gasket overreached from the contact surface between the cylinder bock and timing chain cover before installing the upper oil pan.
Be careful not to apply an excessive amount of liquid gasket or by a wrong path. If the liquid gasket flows into the holes for installing the rear oil seal case assembly, it may cause the boss crack or contamination.
Install the upper oil pan(A).
Tighten the bolts in the sequence shown.
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Tighten the bolts (A) for transaxle case.
Tightening torque :
39.2 ~ 46.1N.m (4.0 ~ 4.7kgf.m, 28.9 ~ 34.0lb-ft)
Apply liquid gasket evenly to the mating surface of the lower oil pan.
Standard liquid gasket : LOCTITE 5900H or equivalent.
Check that the mating surfaces are clean and dry before applying liquid gasket.
Apply liquid gasket in a 4mm wide bead without stopping.
Install the oil pan in 5 minutes after applying the liquid gasket.
After installing the oil pan, wait at least 30 minutes before filling the engine with oil.
Install the lower oil pan.
Tighten the bolts in the sequence shown.
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Install the air compressor (A). (Refer to HA group)
Install the oil filter&cooler assembly (A).
Tightening torque :
19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)
When installing the oil filter&cooler assembly, check the existence of two O-rings on the mating surface to the cylinder block, and tighten the 4 upper bolts first then tighten the other lower bolt.
Install the drive belt (A).
Refill with engine oil.
