Measure and mark the cutlines on the quarter outer panel. Cut the quarter outer panel along the cutlines.
When cutting the quarter outer panel, be careful not to cut through the mating flanges or the side sill outer reinforcement and quarter inner panel.
Drill out all spotwelds attaching the quarter outer panel.
Remove the quarter outer panel.
Clean and prepare all welds, remove all residues.
After removing, apply the welding primer.
Measure and mark the cutlines on the new quarter outer panel. Cut the new quarter outer panel along the cutlines.
Drill the holes in the flange of the replacement new quarter outer panel for MIG plug welding.
Measure each measurement point (Refer to the Body Dimensions) and correct the installation position.
After applying epoxy adhesive, fit and clamp the new quarter outer panel in place.
Spot weld and MIG plug weld all holes, MIG butt weld the seams.
If spot welding is impossible, MIG plug weld all holes.
Apply epoxy adhesive to the weld points of new panel or body panel.
Be sure to use the recommended epoxy adhesive below.
Epoxy adhesive : 3M(PN8115), Henkel(Terokal 5055) or equivalent.
Apply body filler to the welded seam. Sand and finish.
Clean and prepare all welds, remove all residues.
Prepare exterior surfaces for priming, using wax and grease remover.Apply an anti-corrosion agent as required (Refer to the Corrosion Protection).
