1.
Drill out all spotwelds and MIG plug welds, grind away MIG lap welds attaching the back panel.
Drill out all spotwelds and MIG plug welds, grind away MIG lap welds attaching the back panel.
Remove the back panel.
Straighten all flanges as necessary, prepare all surfaces to be welded.
Prepare all surfaces to be welded.
After removing, apply the welding primer.
Drill the holes in the flange of the replacement new back panel for MIG plug welding.
Measure each measurement point and correct the installation position (Refer to the Body Dimensions).
After applying epoxy adhesive, fit and clamp the new back panel in place.
Spot weld and MIG plug weld all holes, MIG lap weld the seams.
If spot welding is impossible, MIG plug weld all holes.
Apply epoxy adhesive to the weld points of new panel or body panel.
Be sure to use the recommended epoxy adhesive below.
Epoxy adhesive : 3M(PN8115), Henkel(Terokal 5055) or equivalent.
Clean and prepare all welds, remove all residues.
Apply an anti-corrosion as required (Refer to the Corrosion Protection).
Prepare exterior surfaces for priming, using wax and grease remover.
Apply the correct seam sealer to all joints (Refer to the Bod Sealing Locations).
