1.
To remove the front side member assembly, remove the fender apron panel assembly (Refer to the fender apron panel assembly repair procedures).
Before repairing, remove Engine and Suspension Components.
Refer to the body dimension charts and measure the vehicle to determine straightening and alignment requirements. The body must return to its original dimension after the repair procedure.
To remove the front side member assembly, remove the fender apron panel assembly (Refer to the fender apron panel assembly repair procedures).
Drill out all spotwelds and grind away MIG lap weld attaching the front side member assembly.
Remove the front side member assembly.
Prepare all surfaces to be welded.
After removing, apply the welding primer.
Drill the holes in the flange of the replacement new front side member assembly for MIG plug welding.
Fit and clamp the new front side member assembly in place.
Measure each measurement point (Refer to the Body Dimensions) and correct the installation position.
MIG plug weld all holes and MIG lap weld the seam.
Clean and prepare all welds, and remove all residues.
Prepare the exterior surfaces for priming using wax and grease remover.
Install the fender apron panel assembly (Refer to the fender apron panel assembly repair procedures).
