Specifications

Description

Specifications

Limit

1.4 [D4FC]

1.6 [D4FB]

General

Type

In-line, DOHC

Number of cylinders

4

Bore

75.0mm (2.9527in)

77.2mm (3.0394in)

Stroke

79.0mm (3.1102in)

84.5mm (3.3268in)

Total displacement

1,396 cc (85.12 cu.in)

1,582 cc (96.54 cu.in)

Compression ratio

17.0 : 1

17.3 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens (ATDC)

17° ± 4°

When valve lift is 1mm

Closes (ABDC)

14° ± 4°

Exhaust valve

Opens (BBDC)

23° ± 4°

Closes (BTDC)

20° ± 4°

Cylinder head

Flatness of gasket surface

0.05mm (0.0020in) for all

0.03mm (0.0012in) for each cylinder

0.012mm (0.00047in) for 50mm x 50mm

Flatness of manifold mounting surface

Intake

0.025mm (0.0010in) for width

0.160mm (0.0063in) for length

0.013mm (0.00051in) for 50mm x 50mm

Exhaust

0.025mm (0.0010in) for width

0.160mm (0.0063in) for length

0.013mm (0.00051in) for 50mm x 50mm

Camshaft

Cam height

LH camshaft

Intake

35.321 ~ 35.521mm(1.3905 ~ 1.3984in)

Exhaust

35.673 ~ 35.873mm(1.4044 ~ 1.4070in)

RH camshaft

Intake

35.537 ~ 35.737mm (1.3991 ~ 1.4070in)

Exhaust

35.452 ~ 35.652mm (1.3957 ~ 1.4036in)

Journal outer Diameter

LH camshaft

20.944 ~ 20.960mm (0.8246 ~ 0.8252in)

RH camshaft

20.944 ~ 20.960mm (0.8246 ~ 0.8252in)

Bearing oil clearance

0.040 ~ 0.077mm (0.0016 ~ 0.0030in)

End play

0.10 ~ 0.20mm (0.0039 ~ 0.0079in)

Valve

Valve length

Intake

93.0mm (3.6614in)

Exhaust

93.7mm (3.6890in)

Stem outer diameter

Intake

5.455 ~ 5.470mm (0.2148 ~ 0.2154in)

Exhaust

5.435 ~ 5.450mm (0.2140 ~ 0.2146in)

Face angle

45.5° ~ 45.75°

Thickness of valve head (margin)

Intake

1.1mm (0.0433in)

Exhaust

1.2mm (0.0472in)

Valve stem to valve guide clearance

Intake

0.030 ~ 0.057mm (0.0012 ~ 0.0022in)

Exhaust

0.050 ~ 0.077mm (0.0020 ~ 0.0030in)

Valve guide

Inner diameter

Intake

5.500 ~ 5.512mm (0.2165 ~ 0.2170in)

Exhaust

5.500 ~ 5.512mm (0.2165 ~ 0.2170in)

Length

Intake

31.3 ~ 31.7mm (1.2323 ~ 1.2480in)

Exhaust

31.3 ~ 31.7mm (1.2323 ~ 1.2480in)

Valve seat

Width of seat contact

Intake

0.8 ~ 1.4mm (0.0315 ~ 0.0551in)

Exhaust

1.2 ~ 1.8mm (0.0472 ~ 0.0709in)

Seat angle

Intake

45° ~ 45°30'

Exhaust

45° ~ 45°30'

Valve spring

Free length

49.53mm (1.95 in)

Load

17.8±0.9kg/32.0mm(175±9N/1.2598in)

26.7~29.0kg/23.8mm(262.3~284.4N/0.937in

Out of squareness

Less than 1.5°

Cylinder block

Cylinder bore

75.000 ~ 75.030mm

(2.9527 ~ 2.9539in)

77.200 ~ 77.230mm

(3.0394 ~ 3.0405in)

Flatness of gasket surface

Less than 0.05 mm (0.0020 in) for all

0.012mm (0.00047 in) for 50mm x 50mm

Piston

Piston outer diameter

74.930 ~ 74.960 mm

(2.9500 ~ 2.9512 in)

77.130 ~ 77.160mm

(3.0366 ~ 3.0378in)

Piston to cylinder clearance

0.060 ~ 0.080mm (0.0024 ~ 0.0031in)

Ring groove width

No. 1 ring groove

1.83 ~ 1.85mm (0.0720 ~ 0.0728in)

No. 2 ring groove

1.82 ~ 1.84mm (0.0717 ~ 0.0724in)

Oil ring groove

3.02 ~ 3.04mm (0.1189 ~ 0.1197in)

Piston ring

Side clearance

No. 1 ring

0.09 ~ 0.13mm (0.0035 ~ 0.0051in)

No. 2 ring

0.08 ~ 0.12mm (0.0031 ~ 0.0047in)

Oil ring

0.03 ~ 0.07mm (0.0012 ~ 0.0028in)

End gap

No. 1 ring

0.20 ~ 0.35mm (0.0079 ~ 0.0138in)

No. 2 ring

0.35 ~ 0.50mm (0.0138 ~ 0.0197in)

Oil ring

0.20 ~ 0.40mm (0.0079 ~ 0.0157in)

Piston pin

Piston pin outer diameter

27.995 ~ 28.000mm (1.1022 ~ 1.1024in)

Piston pin hole inner diameter

28.004 ~ 28.010mm (1.1025 ~ 1.1028in)

Piston pin hole clearance

0.004 ~ 0.015mm (0.0002 ~ 0.0006in)

Connecting rod small end hole inner diameter

28.022 ~ 28.034mm (1.1032 ~ 1.1037in)

Connecting rod small end hole clearance

0.022 ~ 0.039mm (0.0009 ~ 0.0015in)

Connecting rod

Connecting rod big end inner diameter

49.000 ~ 49.018mm (1.9291 ~ 1.9298in)

Connecting rod bearing oil clearance

0.025 ~ 0.043mm (0.0010 ~ 0.0017in)

Side clearance

0.050 ~ 0.302mm (0.0020 ~ 0.0119in)

0.4mm (0.0157in)

Crankshaft

Main journal outer diameter

53.972 ~ 53.990mm (2.1249 ~ 2.1256in)

Pin journal outer diameter

45.997 ~ 46.015mm (1.8109 ~ 1.8116in)

Main bearing oil clearance

0.024 ~ 0.042mm (0.0009 ~ 0.0017in)

End play

0.08 ~ 0.28mm (0.0031 ~ 0.110in)

Flywheel

Runout

0.1mm (0.0039in)

0.13mm (0.0051in)

Oil pump

Side clearance

Inner rotor

0.040 ~ 0.085mm (0.0016 ~ 0.0033in)

Outer rotor

0.040 ~ 0.090mm (0.0016 ~ 0.0035in)

Body clearance

0.255 ~ 0.350mm (0.0100 ~ 0.0138in)

Relief valve opening pressure

490 +49/-29.4 kPa (5 +0.5/-0.3 kg/cm², 71 +7.1/-4.3 psi

Engine oil

Oil quantity

Total

5.7 L (1.51 U.S.gal., 6.02 U.S.qt., 5.01 lmp.qt.)

When replacing a short engine or a block assembly

Oil pan

4.8 L (1.27 U.S.gal., 5.07 U.S.qt., 4.22 lmp.qt.)

Drain and refill

5.3 L (1.40 U.S.gal., 5.60 U.S.qt., 4.66 lmp.qt.)

Including oil filter

Oil grade

Specifications

5W - 30 ACEA B4

caution

In case that ACEA engine oil is not available, engine oli above API CH4 is allowed restrictively.

Refer to the "Lubrication System" for recommended SAE viscosity number.

Oil pressure (at idle)

78.45kPa (0.8kg/cm², 11.38psi) or above

Oil temperature in oil pan : 80℃ (176°F)

Cooling system

Cooling method

Forced circulation with cooling fan

Coolant quantity

MT : 7.2L (1.90 U.S.gal., 7.60 U.S.qt., 6.33 lmp.qt.)

AT : 7.0L (1.84 U.S.gal., 7.39 U.S.qt., 6.15 lmp.qt.)

Thermostat

Type

Wax pellet type

Opening temperature

90±1.5°C (194±34.7°F)

Pull opening temperature

100°C (212°F)

Radiator cap

Main valve opening pressure

93.16 ~ 122.58kPa

(0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

MAX. 6.86 kPa(0.07kg/cm², 1.00 psi)

Water temperature sensor

Type

Thermister type

Resistance

20°C (68°F)

2.45±0.14 kΩ

80°C (176°F)

0.3222 kΩ

Tightening Torques

Item

N.m

kgf.m

lb-ft

Engine mounting

Engine mounting bracket and body fixing bolt

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Engine mounting insulator and engine mounting support bracket fixing nut

88.2 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Engine mounting support bracket and engine support bracket fixing bolt

58.8 ~ 73.5

6.0 ~ 7.5

43.4 ~ 54.2

Engine mounting support bracket and engine support bracket fixing nut

58.8 ~ 73.5

6.0 ~ 7.5

43.4 ~ 54.2

Transaxle mounting bracket and body fixing bolt

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Transaxle mounting bracket and transaxle mounting support bracket fixing bolt

88.2 ~ 107.9

9.0 ~ 11.0

65.1 ~ 79.6

Rear roll rod bracket and sub frame fixing bolt

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Rear roll rod bracket and roll rod mounting support bracket fixing nut

107.9 ~ 127.5

11.0 ~ 13.0

79.6 ~ 94.0

Cylinder block

Piston cooling oil jet bolt

8.8 ~ 12.7

0.9 ~ 1.3

6.5 ~ 9.4

Drive belt auto tensioner bolt

25.5 ~ 30.4

2.6 ~ 3.1

18.8 ~ 22.4

Drive belt auto tensioner mounting bracket bolt

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Main moving system

Connecting rod cap bolt

[12.5 ~ 12.9] + [88 ~ 92°]

[1.1 ~ 1.5] + [88 ~ 92°]

[8.0 ~ 10.8] + [88 ~ 92°]

Crankshaft main bearing cap bolt (long)

(22.6~26.5) + (90~94°)

(2.3~2.7) + (90~94°)

(16.6~19.5) + (90~94°)

Crankshaft main bearing cap bolt (short)

32.4 ~ 36.3

3.3 ~ 3.7

23.9 ~ 26.8

Flywheel bolt (M/T)

 68.6 ~ 78.5 

7.0 ~ 8.0 

50.6 ~ 57.9 

Drive plate bolt (A/T)

68.6 ~ 78.5

7.0 ~ 8.0

50.6 ~ 57.9

Timing chain

Timing chain cover bolt (10 X 90)

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Timing chain cover bolt (8 X 70)

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (8 X 70) - Washer seal

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (8 X 60)

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Timing chain cover bolt (6 X 65)

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain cover bolt (6 X 28)

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain case bolt (8 X 23.5)

24.5 ~ 30.4

2.5 ~ 3.1

18.1 ~ 22.4

Timing chain case bolt (8 X 32)

18.6 ~ 27.5

1.9 ~ 2.8

13.7 ~ 20.3

Timing chain case guide bolt

25.5 ~ 34.3

2.6 ~ 3.5

18.8 ~ 25.3

Engine hanger (front)

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Crankshaft pulley bolt

[98.0] + [35°]

[10.0] + [35°]

[72.3] + [35°]

Camshaft chain sprocket bolt

68.6 ~ 73.5

7.0 ~ 7.5

50.6 ~ 54.2

High pressure pump chain sprocket nut

64.7 ~ 74.5

6.6 ~ 7.6

47.7 ~ 55.0

Timing chain guide (1) bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain guide (2) bolt

9.8 ~ 13.7

1.0 ~ 1.4

7.2 ~ 10.1

Timing chain "A" auto tensioner bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain "C" auto tensioner bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head

Cylinder head cover bolt

(3.9~5.9)+ (8.8~10.8)

(0.4~0.6) + (0.9~1.1)

(2.9~4.3) + (6.5~8.0)

Camshaft bearing cap bolt (mark 10)

12.7 ~ 14.7

1.3 ~ 1.5

9.4 ~ 10.8

Camshaft bearing cap bolt (mark 9)

12.7 ~ 14.7

1.3 ~ 1.5

9.4 ~ 10.8

Engine hanger bolt (rear)

47.1 ~ 51.0

4.8 ~ 5.2

34.7 ~ 37.6

Cylinder head bolt (168 ±0.6 mm)

(47.1~51.0) + (88~92°) + (118~122°)

(4.8~5.2) + (88~92°) + (118~122°)

(34.7~37.6) + (88~92°) + (118~122°)

Cylinder head bolt (135 ±0.6 mm)

(47.1~51.0) + (88~92°) + (88~92°)

(4.8~5.2) + (88~92°) + (88~92°)

(34.7~37.6) + (88~92°) + (88~92°)

Cooling system

Water pump pulley bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt (8 X 50)

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Water pump bolt (8 X 28)

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Thermostat housing bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Thermostat housing nut

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water return pipe assembly bolt

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Engine coolant temperature sensor

24.5 ~ 34.3

2.5 ~ 3.5

18.1 ~ 25.3

Thermostat cover bolt

19.6 ~ 24.5

2.0 ~ 2.5

14.5 ~ 18.1

Lubrication system

Oil filter assembly bolt

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil cooler assembly bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil filter upper cap

31.5 ~ 38.5

3.2 ~ 3.9

28.2 ~ 28.4

Oil level gauge guide bolt

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil pan bolt (6 X 20)

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan bolt (6 X 65)

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan bolt (6 X 85)

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan and transmission fixing bolt

34.3 ~ 49.1

3.5 ~ 5.0

25.3 ~ 36.2

Oil drain plug

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen bolt

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil screen nut

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pressure switch

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Baffle plate bolt             

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intake and exhaust system

DPF converter bracket fixing bolt

19.1 ~ 63.7

50. ~ 6.5

36.2 ~ 47.0

Intake manifold and cylinder head fixing nut

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Intake manifold and cylinder head fixing bolt

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

Exhaust manifold and cylinder head fixing nut

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Exhaust manifold heat protector bolt

14.7 ~ 19.6

1.5 ~ 2.0

10.8 ~ 14.5

Variable swirl actuator fixing bolt (1.6L only)

6.9 ~ 10.8

0.7 ~ 1.1

5.1 ~ 8.0

DPF converter assembly fixing nut

49.1 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

DPF converter assembly fixing bolt

49.1 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

EGR cooler outlet pipe fixing bolt

19.6 ~ 23.5

2.0 ~ 2.4

14.5 ~ 17.4

EGR valve & cooler assembly fixing bolt

21.6 ~ 27.5

2.2 ~ 2.8

15.9 ~ 20.3

EGR Cooler and EGR valve fixing bolt

21.6 ~ 27.5

2.2 ~ 2.8

15.9 ~ 20.3

EGR cooler pipe and EGR valve fixing bolt

21.6 ~ 27.5

2.2 ~ 2.8

15.9 ~ 20.3

EGR cooler pipe and exhaust manifold fixing bolt

29.4 ~ 34.3

3.0 ~ 3.5

21.7 ~ 25.3

Air cleaner lower cover fixing bolt

3.9 ~ 5.9

0.4 ~ 0.6

2.9 ~ 4.3

Throttle body fixing nut

6.9 ~ 10.8

0.7 ~ 1.1

5.1 ~ 8.0

Throttle body fixing bolt

6.9 ~ 10.8

0.7 ~ 1.1

5.1 ~ 8.0

DPF converter and front muffler fixing nut

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Front muffler and center muffler fixing nut

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Яндекс.Метрика