3.
Disconnect the wiring connectors and harness clamps and remove the connector brackets around the cylinder head cover.
Remove the engine cover.
Disconnect the battery negative terminal.
Disconnect the wiring connectors and harness clamps and remove the connector brackets around the cylinder head cover.
Remove the high pressure pipes and the fuel return hose.
(Refer to Engine Control/Fuel System - “Common Rail”)
Remove the injectors.
(Refer to Engine Control/Fuel System - “Injector”)
Remove the vacuum hoses and pipes (A).
Unfasten connector bracket bolt (A).
Remove the cylinder head cover (A).
Install the cylinder head cover (A) with new head cover gasket.
Tighten the cylinder head cover bolts in the sequence shown.
Tightening torque
1st : 3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)
2st : 8.8 ~ 10.8N.m (0.9 ~ 1.1kgf.m, 6.5 ~ 8.0lb-ft)
Standard liquid gasket : LOCTITE 5900, LOCTITE 5900H, THREE BOND 1217H
Check that the mating surfaces are clean and dry before applying liquid gasket.
Apply liquid gasket in a 7mm (0.28in) wide bead without stopping.
Assemble the cylinder head cover in 5 minutes after applying the liquid gasket.
After assembly, wait at least 30 minutes before filling the engine with oil.
Apply liquid gasket to T-joint before assembling cylinder head cover.
Install the other parts reverse order of removal.
