Remove the engine cover.

Remove the battery, the engine control module (ECM) and the battery tray.

Remove the air cleaner assembly.

(Refer to Intake and Exhaust System - "Air Cleaner")

Remove the engine room under cover.

(Refer to Engine And Transaxle Assembly - "Engine Room Under Cover")

Remove the front bumper cover.

(Refer to Body - "Front Bumper cover")

Remove the intercooler outlet hose (A) after disconnecting the boost pressure sensor (BPS) connector (B).

Remove the intercooler inlet hose and pipe.

(1)

Disconnect the intercooler inlet hose (A) from the turbocharger.

Tightening torque :

4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.1 lb-ft)

caution

It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.

note

●

The groove of hose must be in line with the protrusion of the pipe or turbocharger.

●

The band must be located on the position mark of hose and must not run over it.

●

Tighten the torque control cap until it separated. If a torque control cap has already removed, tighten the screw at the specified torque.

(3)

Remove the intercooler inlet pipe (B).

Tightening torque :

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

note

It is allowed to plaster cleaning liquid or alcohol on the connecting surfaces of hose and pipe, but all kinds of oil is prohibited.

note

●

The marking of hose must be in line with the stopper of the pipe.

●

The band must be located on the position mark of hose and must not over run it.

Remove the bracket(A).

Remove the intercooler mounting bracket (A) and intercooler (B).

Installation is the reverse order of removal.