6.
Disconnect the return lines (E).
The common rail stores the fuel at high pressure. At the same time, the pressure oscillations which are generated due to the high-pressure pump delivery and the injection of fuel are damped by the rail volume. This common rail is common to all cylinders, hence its name "common rail". Even when large quantities of fuel are extracted, the common rail maintains its inner pressure practically constant from the moment the injector opens.
In order to comply with the wide variety of engine installation conditions, the common rail with its flow limiters and the provistions for attaching rail pressure sensor, fuel pressure control valve, and pressure limiter valve is available in a number of different designs.
The available common rail volume is permanently filled with pressurized fuel. The compressibility of the fuel resulting from the high pressure is utilized to achieve the accumulator effect. When fuel leaves the rail for injection, the pressure variations resulting from the pulsating fuel supply from the high-pressure pump are compensated for.
Common Rail Fuel Injection System is subject to extremely high pressure (Approximately 1,350 bar)
Never perform any work on injection system with engine running or within 30 seconds after the engine stops.
Always pay attention to asfety precaution.
Ensure the absolute cleanliness.
It is not recommended to remove the injectors without any notice.
Turn ignition switch to OFF position
Disconnect the negative battery (-) terminal and wait for about 30 seconds
Remove the high pressure pipe (A) connecting injectors and common rail
Remove the high pressure pipe (B) connecting high pressure pump and common rail.
Disconnect the fuel pressure regulator connector (C) and rail pressure sensor connector (D).
Disconnect the return lines (E).
Remove the common rail (A) by unscrewing the three mounting bolts (B).
Tightening Torques
common rail mounting bolt :
8 ~ 10 N·m (5.9 ~ 7.37 Ib·ft)
Installation is in the reverse order of removal.
Tightening Torques
Common rail mounting bolt:
8 ~ 10 N·m (5.9 ~ 7.37 Ib·ft)
High pressure installation nut:
25 ~ 29 N·m (18.44 ~ 21.39 Ib·ft)
