2.
Life up the carpet. At the insulator cutout, measure the pedal heigh (C) from the middle of the lefe-side center of the pedal pad (D).
Standard pedal height( with carpet removed): 163mm(6.41 in.)
Disconnect the brake swithch connector, loosen the brake switch locknut (A), and bake off the brake switch (B) unil it is no longer touching the brake pedal.
Life up the carpet. At the insulator cutout, measure the pedal heigh (C) from the middle of the lefe-side center of the pedal pad (D).
Standard pedal height( with carpet removed): 163mm(6.41 in.)
Loosen the pushrod locknut (A), and screw the pushrod in or out with pliers until the standard pedal height from the floor is reached. After adjustment, tighten the locknut firmly. Do not adjust the pedal height with the pushrod depressed.
Screw in the brake switch until its plunger is fully depressed (threded end (A) touching the pad (B) on the pedal arm) then brake off the switch 3/4 turn to make 0.5~1.0mm(0.0197~0.0394 in.) of clearance between the brake switch connector. Make sure that the brake lights go off when the pedal is released.
With the engine off, inspect the pedal free play (A) on the pedal pad (B) by pushing the pedal by hand.
Free play: 3~8mm (0.11~0.31 in.)
If the pedal free play is out of specification, adjust the brake switch (C). If the pedal free play is insufficient, it may result in brake drag.
Check the blushing for wear.
Check the brake pedal for bending or twisting.
Check the brake pedal return spring for damage.
Check the stop lamp switch
Connect a circuit tester to the connector (1-2terminals) of stop lamp switch, and check whether or not there is continuity when the plunger of the stop lamp switch is pushed in and when it is released.
The stop lamp switch is in good condition if there is no continuity when plunger is pushed.
Remove the lower crash pad.(reference to BD-"crashped")
Pull down steering culum shafe after removing 4 bolts.
Remove the stop lamp switch connector (A).
Remove the shift lock cable (A/T).
Remove the pin and snap pin.
Remove the brake pedal member assembly mounting nuts and then remove the brake pedal assembly.
Installation is the reverse of removal.
Coat the inner surface of the bushings with the specified grease.
Before inserting the pin, apply the specified grease to the joint pin.
Install the nuts with speacified torque, when installing the brake pedal.
TORQUE Nm(kgf·cm,lbf·ft); 13~16(1.3~1.6, 9.6~11.8)
Adjust the brake pedal height and free play.
Install the stop lamp switch.
