REMOVAL
INTAKE MANIFOLD
1.

Remove the engine cover.

2.

Remove air cleaner hose.

3.

Remove surge tank assembly.

(1)

Disconnect the accelerator cable.

(2)

Disconnect the TPS connector(A).

(3)

Disconnect the ISA connector(B).

(4)

Disconnect the VIS actuator connector(C).

(5)

Disconnect the injector connector(D).

(6)

Disconnect the PCSV connector(E).

(7)

Disconnect the PCSV hose.

(8)

Disconnect the brake booster vacuum hose(A).

(9)

Disconnect the PCV hose.

(10)

Disconnect the IAT sensor connector(A).

(11)

Disconnect the VIS actuator connector(B).

(12)

Disconnect the ground cable(A) from the surge tank assembly.

(13)

Remove the surge tank stay.

(14)

Remove the surge tank assembly(A).

4.

Remove the injector assembly(A).

5.

Remove the intake manifold(A) and gasket.

EXHAUST MANIFOLD
1.

Remove the under cover(A).

2.

Remove the front exhaust pipe(A).

3.

Disconnect the oxygen sensor connector.

4.

Remove the heat protector(A).

5.

Remove the exhaust manifold(A) and gasket(B).

INSTALLATION
INTAKE MANIFOLD
1.

Install the intake manifold and gasket.

Tightening torque

19 ~ 21Nm (190 ~ 210kgf.cm, 14 ~ 15lbf.ft)

2.

Install the injector assembly. (See FL group - injector)

3.

Install the surge tank assembly(A).

(1)

Install the surge tank assembly.

Tightening torque

15 ~ 20Nm (150 ~ 200kgf.cm, 11 ~ 15lbf.ft)

(2)

Install the surge tank stay.

Tightening torque

15 ~ 20Nm (150 ~ 200kgf.cm, 11 ~ 15lbf.ft)

(3)

Install the ground cable.

(4)

Connect the VIS actuator connector.

(5)

Connect the IAT sensor connector.

(6)

Connect the PCV hose.

(7)

Connect the brake booster vacuum hose.

(8)

Connect the PCSV hose.

(9)

Connect the PCSV connector.

(10)

Connect the injector connector.

(11)

Connector the VIS actuator connector.

(12)

Connector the ISA connector.

(13)

Connector the TPS connector.

(14)

Connector the actuator cable.

4.

Install the air cleaner hose.

5.

Install the engine cover.

EXHAUST MANIFOLD
1.

Install the exhaust manifold(A) and gasket(B).

Tightening torque

30 ~ 35Nm (300 ~ 350kgf.cm, 22 ~ 26lbf.ft)

2.

Install the heat protector(A).

Tightening torque

12 ~ 15Nm (120 ~ 150kgf.cm, 9 ~ 11lbf.ft)

3.

Connect the oxygen sensor connector.

4.

Install the front exhaust pipe(A).

Tightening torque

30 ~ 40Nm (300 ~ 400kgf.cm, 22 ~ 30lbf.ft)

5.

Install the under cover(A).

Яндекс.Метрика