Electrical systems consist of a lot of harness and connectors, poor connection of terminals can cause various problems and damge of component.
Perform checking procedure as follows.
Check damage of harness and terminals : Check terminals for contact resistance, corrosion and deformation.
Check connecting condition of ECM and component connector : Check terminal seperation, damage of locking device and connecting condition between terminal and wiring.
Disconnect the pin which requires checking at male connector and insert it to the terminal at female connector for checking connecting condition. ( after checking, reconnect the pin at correct position. )
Is the problem found?
YES
Repair the trouble causing part and go to "Verification of Vehicle Repair".
NO
Go to "Signal Circuit Inspection ".
Check signal circuit voltage
IG KEY "OFF", ENGINE "OFF".
Disconnect AFS connector
IG KEY "ON".
Measure the voltage of terminal 3 of AFS connector.
Secification : 4.8V~5.1V
Is the measured voltage within the specification?
YES
Go to "Component Inspection"
NO
Go to "2.Check open in signal circuit" as follows.
Check open in signal circuit
IG KEY "OFF", ENGINE "OFF".
Disconnect AFS connector and ECM connector.
Check continuity between AFS connector terminal 3 and ECM connector terminal 89.
Specification : Continuity (below 1.0Ω)
Is the measured resistance within the specification?
YES
Go to "3.Check short to battery in signal circuit " as follows
NO
Repair open in signal circuit and go to "Verification of Vehicle Repair".
Check short to battery in signal circuit
IG KEY "OFF", ENGINE "OFF".
Disconnect AFS connector and ECM connector
IG KEY "ON"
Measure the voltage of terminal 3 of MAFS connector.
Specification : 0.0V~0.1V
Is abnormal voltage detected in the circuit with both connector disconnected?
YES
Go to "Ground Circuit Inspection".
NO
Repair short to battery and go to "Verification of Vehicle Repair".
IG KEY "OFF", ENGINE "OFF".
Disconnect AFS connector and ECM connector
IG KEY "ON"
Measure the voltage of terminal 3 of AFS connector. [ TEST "A" ]
Measure the voltage of AFS terminal 3 and terminal 2. [ TEST "B" ]
( terminal 3 : Check + prove , terminal 2 : Check - prove )
Specification : the voltage difference between TEST "A" and TEST "B" is within 200mV
Is the measured voltage within the specification?
YES
Go to "Component Inspection"
NO
When "B" voltage is not detected : Repair open in ground circuit and go to "Verification of Vehicle Repair".
When the voltage difference between "A" and "B" is above 200mV : Eliminate the causes of excessive resistance and go to "Verification of Vehicle Repair".