Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration,or damage.

3.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure

NO

a.

Go to " FLSS Signal Inspection " procedure.

FLSS Signal Inspection
4.

Engine : ON.

5.

TCCU connector : Connect.

6.

Monitor signal waveform between terminal 6 of TCCU harness connector C258 and chassis ground .

7.

Start and drive vehicle in gear and maintain vehicle speed at approx. 10km/h or less(6mph or less)

a.

Specification : Signal Waveform & Data

caution

The above value is only for reference. The actual value may differ from it according to various engine condition.

8.

Is FLSS Signal display near the specified value?

YES

a.

Fault is intermittent caused by poor contact in the sensor’s and/or TCCU’s connector or was repaired and TCCU memory was not cleared.Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to "Verification of Vehicle Repair" procedure.

NO

a.

Go to " FLSS input circuit line ground short inspection " procedure.

FLSS input circuit line ground short inspection
9.

Ignition "OFF".

10.

TCCU, FLSS connector : Disconnect.

11.

Measure resistance between terminal 6 of TCCU harness connector C258 and chassis ground .

a.

Specification : Approx. ∞ Ω

caution

The above value is only for reference. The actual value may differ from it according to various engine condition.

12.

Is resistance display near the specified value?

YES

a.

Go to " FLSS input circuit line open inspection " procedure.

NO

a.

Check for ground to short circuit of FLSS circuit.

b.

Repair as necessary and then go to "Verification of Vehicle Repair" procedure.

FLSS input circuit line open inspection
13.

Ignition OFF

14.

TCCU, FLSS connector : Disconnect.

15.

Measure resistance between terminal 6 of TCCU harness connector C258 and terminal 1 of FLSS harness connector E02 .

a.

Specification : Approx. 1Ω below.

caution

The above value is only for reference. The actual value may differ from it according to various engine condition.

16.

Is resistance display near the specified value?

YES

a.

Go to " FLSS ground line open inspection " procedure.

NO

a.

Check for open circuit of FLSS circuit.

b.

Repair as necessary and then go to "Verification of Vehicle Repair" procedure.

FLSS ground line open inspection
17.

Ignition OFF

18.

TCCU, FLSS connector : Disconnect.

19.

Measure resistance between terminal 8 of TCCU harness connector C258 and terminal 2 of FLSS harness connector E02 .

a.

Specification : Approx. 1Ω below.

caution

The above value is just for reference. The actual value may differ from it according to various engine condition.

20.

Is resistance display near the specified value?

YES

a.

Go to "Component inspection" procedure.

NO

a.

FLSS ground circuit open checking.

b.

Repair as necessary and then go to "Verification of Vehicle Repair" procedure.

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