Clutch operation method | Hydraulic type |
Clutch disc Type | Single dry with diaphragm |
Clutch cover assembly Type | Diaphragm spring strap |
Standard value Clutch disc thickness [When free] Distance between inner pad and clutch pedal Clutch pedal free play Clutch pedal stroke | 8.5 ± 0.3 mm (0.326 ~ 0.350 in.) 252 ± 2mm(9.84 ~ 10.00in.) 13 mm (0.51 in.) or less 150 mm (5.9 in.) |
Limit Clutch disc rivet sink Diaphragm spring end height difference Clutch replease cylinder clearance to piston Clutch master cylinder clearance to piston | 0.3 mm (0.011 in.) 0.5 mm (0.02 in.) 0.15 mm (0.006 in.) 0.15 mm (0.006 in.) |
Item | Nm | kgf·cm | lbf·ft |
Ignition lock switch | 8 ~ 10 | 80 ~ 100 | 5.9 ~ 7.4 |
Clutch pedal mounting | 25 ~ 35 | 250 ~ 350 | 18.4 ~ 25.8 |
Clutch tube to clutch oil chamber | 13 ~ 17 | 130 ~ 170 | 9.6 ~ 12.5 |
Clutch tube to clutch master cylinder | 12 ~ 16 | 120 ~ 160 | 8.9 ~ 11.8 |
Clutch tube to clutch hose | 13 ~ 17 | 130 ~ 170 | 9.6 ~ 12.5 |
Clutch release cylinder to clutch hose | 25 ~ 35 | 250 ~ 350 | 18.4 ~ 25.8 |
Clutch oil chamber mounting | 6 ~ 8 | 60 ~ 80 | 4.4 ~ 5.9 |
Clutch release cylinder bledder screw | 12 ~ 20 | 120 ~ 220 | 8.9 ~ 14.8 |
Clutch cover | 15 ~ 22 | 150 ~ 220 | 11.1 ~ 40.1 |
Clutch mounting | 43 ~ 55 8 ~ 10 | 430 ~ 550 (3EA) 80 ~ 100 (2EA) | 5.9 ~ 7.4 |
Items | Specified lubricants | Quantity |
Contact surface of release bearing and fulcrum of clutch release fork | CASMOLY L 9508 | As required |
Inner surface of clutch release bearing | CASMOLY L 9508 | As required |
Inner surface of clutch release cylinder and outer circumference of piston and cup | Brake fluid DOT 3 or DOT 4 | As required |
Inner surface of clutch disc spline | CASMOLY L 9508 | 0.29 g |
Inner surface of clutch master cylinder and outer circumference of piston assembly | Brake fluid DOT 3 or DOT 4 | As required |
Clutch master cylinder push rod, clevis pin and washer | Wheel bearing grease SAE J310, NLGI No.2 | As required |
Clutch pedal shaft and bushings | Chassis grease SAE J310a, NLGI No.1 | As required |
Contact portion of release fork to release cylinder push rod | CASMOLY L 9508 | As required |
Input shaft spline | CASMOLY L 9508 | As required |
