General

Type

In-line, Single Overhead Camshaft

Number of cylinders

4

Bore

83mm (3.27in.)

Stroke

92mm (3.62in.)

Total displacement

1991cc (121.5cu.in.)

Compression ratio

17.3 : 1

Firing order

1 - 3 - 4 - 2

Valve timing

Intake valve

Opens (BTDC)

7°

Closes (ABDC)

43°

Exhaust valve

Opens (BBDC)

52°

Closes (ATDC)

6°

Cylinder head

Faltness of gasket surface

0.03mm (0.0012in.) for width

0.09mm (0.0035in.) for length

0.012mm. (0.00047in.) / 51×51mm

Camshaft

Cam height

Intake

34.697mm (1.366in.)

34.197mm (1.346in.)

Exhaust

34.570mm (1.361in.)

34.070mm (1.341in.)

Journal O.D

28mm (1.10in.)

Bearing oil clearance

0.040 ~ 0.074mm (0.0020 ~ 0.0029in.)

End play

0.05 ~ 0.15mm (0.002 ~ 0.006in.)

Valve

Valve length

Intake

95.7mm (3.77in.)

Exhaust

95.4mm (3.76in.)

Stem O.D.

Intake

5.953mm (0.234in.)

Exhaust

5.925mm (0.233in.)

Face angle

44.5°

Thickness of valve head (margin)

Intake

1.6mm (0.063in.)

Exhaust

1.3mm (0.0512in.)

Valve stem to valve guide clearance

Intake

0.022 ~ 0.067mm (0.00086 ~ 0.00263in.)

0.1mm (0.0039in.)

Exhaust

0.050 ~ 0.095mm (0.0020 ~ 0.0037in.)

0.15mm (0.0059in.)

Valve guide

Length

Intake

36.5mm (1.437in.)

Exhaust

36.5mm (1.437in.)

Valve seat

Width of seat contact

1.21mm (0.0477in.) / 1.61mm (0.0634in.)

(IN/EX)

Seat angle

44° ~ 44.5°

Valve spring

Free length

38.8mm (1.527in.)

Load

21.25kg/32mm (47.2lb/1.26in.)

at installed height

Cylinder block

Cylinder bore

83 + 0.03mm (3.27 + 0.0012in.)

Flatness of gasket surface

0.042mm (0.00165in.) for width

0.096mm (0.00378in.) for length

0.012mm (0.00047in.) / 50×50mm

Piston

O.D

82.92 ~ 82.95mm (3.26 ~ 3.27in.)

Piston-to-cylinder clearance

0.07 ~ 0.09mm (0.0027 ~ 0.0036in.)

Ring groove width

No.1

1.915 ~ 1.945mm (0.075 ~ 0.076in.)

No.2

2.06 ~ 2.08mm (0.08 ~ 0.082in.)

Oil

3.02 ~ 3.04mm (0.119 ~ 0.1196in.)

Service size

0.25mm (0.010in.), 0.5mm (0.020in.) oversize

Piston ring

Side clearance

No.1

0.064 ~ 0.114mm (0.00252 ~ 0.00449in.)

No.2

0.065 ~ 0.11mm (0.00256 ~ 0.00433in.)

Oil ring

0.03 ~ 0.07mm (0.00118 ~ 0.00275in.)

End gap

No.1

0.2 ~ 0.3mm (0.0079 ~ 0.0118in.)

No.2

0.3 ~ 0.45mm (0.0118 ~ 0.0177in.)

Oil ring side rail

0.2 ~ 0.45mm (0.0079 ~ 0.0177in.)

Connecting rod

Connecting rod pin O.D

28.022 ~ 28.034mm (1.103 ~ 1.104in.)

Connecting rod bearing oil clearance

0.024 ~ 0.042mm (0.0009 ~ 0.0016in.)

Crankshaft main bearing oil clearance

0.024 ~ 0.042mm (0.0009 ~ 0.0016in.)

Crankshaft

Journal O.D.

60.002 ~ 60.020mm (2.362 ~ 2.363in.)

Pin O.D.

50.008 ~ 50.026mm (1.9688 ~ 1.9695in.)

Out-of-round of journal and pin

Less than 0.0035mm (0.0001in.)

Taper of journal and pin

Less than 0.006mm (0.0002in.)

End play

0.09 ~ 0.32mm (0.0035 ~ 0.0126in.)

Flywheel

Runout

0.13mm/Ø238

0.13mm (0.0051in.)

Oil (1500rpm)

[Oil temperature is 95 ~ 105°C (203 ~ 221°F, SAE 10W -30)]

More than

18ℓ/min (0.00106ft³/s)

4.0kgf/cm²(8192lbf/ft²)

Oil pump

Tip clearance

0.12 ~ 0.2mm (0.00472 ~ 0.0078in.)

Radial clearance

0.13 ~ 0.23mm (0.0051 ~ 0.009in.)

Side clearance

0.02 ~ 0.07mm (0.00078 ~ 0.0027in.)

Relief spring

Freen length

47.5mm (1.835in.)

Opening pressure

570 ± 50kPa (82.67 ± 7.25psi)

Silent shaft

Front journal diameter

27.99 ~ 28.01mm (1.102 ~ 1.1027in.)

Rear journal diameter

41.99 ~ 42.01mm (1.6531 ~ 1.6539in.)

Oil clearacne

Front

0.050 ~ 0.09mm (0.0020 ~ 0.0036in.)

Rear

0.050 ~ 0.091mm (0.0020 ~ 0.0036in.)

Cooling method

Cooling system quantity (Radiator)

Forced circulation with electrical fan

5 lit (5.3U.S.qts, 4.4 lmp.qts)

Thermostat

Type

Normal opening temperature

Wax pellet type with jiggle valve

Opening temperature range

85°C (185°F)

Full opening temperature

83.5 ~ 86.5°C (182 ~ 188°F)

Radiator cap

100°C (212°F)

Main valve openg pressure

107.9 ± 14.7kPa

(1.1±0.15kg/cm², 15.64±2.13psi)

Main valve closing pressure

83.4kPa (0.85kg/cm², 12.1psi )

Vacuum valve openting pressure

-6.86kPa (-0.07kg/cm², -1.00psi)

Air cleaner

Type

Dry type

Element

Unwoven cloth type

Exhaust

Muffler

Expansion resonance type

Suspension system

Rubber hangers

Coolant tempreature sensor

Type

Thermister type

Resistance

20°C (68°F)

2.45 ± 0.14kΩ

80°C (176°F)

0.3222kΩ

Standard value

Coolant concentration

Tropical area

40%

Other area

50%

Oil quantity

Total

6.6 L (6.97 US qt, 5.81 lmp qt)

When replacing a short engine or a block assembly

Oil pan

5.4 L (5.71 US qt, 4.75 lmp qt)

Drain and refill

5.9 L (6.23 US qt, 5.19 lmp qt)

Including oil filter

Oil grade

Classification

ACEA C3 (with CPF )

ACEA B4 (without CPF)

SAE viscosity grade

Recommended SAE viscosity number

Refer to the "Lubrication System"

Oil pressure (at idle)

78.45kPa (0.8kg/cm², 11.38psi) or above

Oil temperature in oil pan : 80℃ (176°F)

Engine coolant temperature sensor

Oil pressure switch

Bed plate

LOCITITE 262, three bond No. 1324 or equivalant

3M ATD No. 8660 or Three bond No. 1141E

LOCITITE 5205, DREIBOND 5105 or HYLOMAR 3000

Engine mounting insulator bolt

50 ~ 65

5.0 ~ 6.5

36 ~ 47

Engine mounting bracket nuts

60 ~ 80

6.0 ~ 8.0

43 ~ 59

Engine mounting bracket bolt

50 ~ 65

5.0 ~ 6.5

36 ~ 47

Engine support bracket bolt

43 ~ 55

4.3 ~ 5.5

32 ~ 40

Front roll stopper bracket to sub frame bolts

50 ~ 65

5.0 ~ 6.5

36 ~ 47

Front roll stopper insulator bolt and nut

50 ~ 65

5.0 ~ 6.5

36 ~ 47

Rear roll stopper bracket to sub frame bolts

50 ~ 65

5.0 ~ 6.5

36 ~ 47

Rear roll stopper insulator bolt and nut

50 ~ 65

5.0 ~ 6.5

36 ~ 47

Transaxle mounting bracket bolts

50 ~ 65

5.0 ~ 6.5

36 ~ 47

Transaxle mounting insulator bolt

90 ~ 110

9.0 ~ 11

65 ~ 80

Front exhaust pipe to exhaust manifold

40 ~ 60

4.0 ~ 6.0

30 ~ 43

Head cover bolt

8 ~ 10

0.8 ~ 1.0

6 ~ 7

Camshaft sprocket bolt

125 ~ 140

12.5 ~ 14.0

92 ~ 103

Camshaft bearing cap bolt

26.5 ~ 29.5

2.65 ~ 2.95

20 ~ 22

Crankshaft position sensor

4 ~ 6

0.4 ~ 0.6

3 ~ 4.4

Crankshaft sprocket bolt

185 ~ 195

18.5 ~ 19.5

136 ~ 144

Damper pulley to crankshaft sprocket

30 ~ 34

3.0 ~ 3.4

22 ~ 25

Cylinder head bolt (cold engine)

49.0 + 120° + 90°

5.0 + 120° + 90°

36.2 + 120° + 90°

Timing belt auto tensioner bolt

50 ~ 55

5.0 ~ 5.5

36 ~ 40

Drive belt auto tensioner bolt

26 ~ 30

2.6 ~ 3.0

19 ~ 23

Timing belt auto tensioner adjustable bolt

10 ~ 12

1.0 ~ 1.2

7 ~ 9

Drive belt idler bolt

46 ~ 51

4.6 ~ 5.1

34 ~ 38

Oil pan

10 ~ 12

1.0 ~ 1.2

7 ~ 9

Oil pan drain plug

35 ~ 45

3.5 ~ 4.5

25 ~ 33

Oil screen

10 ~ 12

1.0 ~ 1.2

7 ~ 9

Oil pressure switch

15 ~ 22

1.5 ~ 2.2

11 ~ 16

Oil screen bracket bolt

34 ~ 38

3.4 ~ 3.8

25 ~ 28

Oil pump bolt

20 ~ 27

2.0 ~ 2.7

15 ~ 20

Plug cap

20 ~ 27

2.0 ~ 2.7

14 ~ 20

Oil jet bolt

9 ~ 13

0.9 ~ 1.3

7 ~ 10

Oil pump rotor bolt

8 ~ 10

0.8 ~ 1.0

6 ~ 7

Timing belt upper cover

8 ~ 12

0.8 ~ 1.2

6 ~ 9

Timing belt lower cover

8 ~ 12

0.8 ~ 1.2

6 ~ 9

Relief plug

12 ~ 52

1.2 ~ 5.2

31 ~ 38

Flywheel

70 ~ 80

7.0 ~ 8.0

52 ~ 59

Drive plate

70 ~ 80

7.0 ~ 8.0

52 ~ 59

Connecting rod bolt

24.5 + 90°

2.5 + 90°

18.1 + 90°

Engine coolant pump to cylinder block bolt

14mm

48 ~ 52

4.8 ~ 5.2

35 ~ 38

10mm

10 ~ 12

1.0 ~ 1.2

7 ~ 9

Engine coolant temperature sensor

20 ~ 40

2.0 ~ 4.0

15 ~ 30

Engine coolant inlet fitting attaching bolt

20 ~ 25

2.0 ~ 2.5

15 ~ 18

Air cleaner mounting bolts

8 ~ 10

0.8 ~ 1.0

6 ~ 7

Resonator mounting bolt (Nut)

8 ~ 10

0.8 ~ 1.0

6 ~ 7

Intake manifold mounting bolt (M8)

15 ~ 22

1.5 ~ 2.2

11 ~ 16

Hanger bolt to body

10 ~ 15

1.0 ~ 1.5

7 ~ 11

Hanger bolt to main muffler

10 ~ 15

1.0 ~ 1.5

7 ~ 11

Exhaust manifold nuts

30 ~ 35

3.0 ~ 3.5

22 ~ 26

Heat protector bolt to exhaust manifold

15 ~ 20

1.5 ~ 2.0

11 ~ 14

Air cleaner bracket bold

10 ~ 13

1.0 ~ 1.3

7 ~ 9

Oil level gauge

10 ~ 12

1.0 ~ 1.2

7 ~ 9

Balance shaft bolt

53 ~ 57

5.3 ~ 5.7

39 ~ 42

Starter bolt to cylinder block

48 ~ 52

4.8 ~ 5.2

35 ~ 38

Turbocharger support bolt

35 ~ 45

3.5 ~ 4.5

26 ~ 33

Crankshaft bedplate bolt

15mm

(27.5~31.4) + 120°

(2.8~3.2) + 120°

(20.3~23.1) + 120°

12mm

33.7 ~ 37.7

3.37 ~ 37.7

24.9 ~ 27.8