Removal
1.

To remove the back panel, drill out all spotwelds attaching the rear bumper mounting bracket.

2.

Measure and mark the cutline on the back panel. Cut the back panel along the cutline.

note

When cutting the back panel, take care not to cut through the rear floor rear panel.

3.

Drill out all spotwelds attaching the back panel.

4.

Remove the back panel.

5.

Clean cut portion with a grinder.

6.

After removing, apply the welding primer.

Installation
1.

Measure and mark the cutline on the new back panel. Cut the back panel along the cutline.

2.

Drill 8mm holes along the new back panel flanges for MIG plug welding.

3.

Fit and clamp the back panel in place.

4.

Measure each measurement point (Refer to the BodyDimensions) and correct the installation position.

5.

MIG plug weld all holes and MIG butt weld the seams.

6.

Drill 8mm holes along the new rear bumper mounting bracket flanges for MIG plug welding.

7.

Install the new rear bumper mounting bracket in place.

8.

Measure each measurement point and correct the installation position.

9.

MIG plug weld all holes.

10.

Clean and prepare all welds, remove all residues.

11.

Apply an anti-corrosion to the interior of the back panel (Refer to the Corrosion Protection).

12.

Prepare exterior surfaces for priming, using wax and grease remover.

13.

Apply metal conditioner and water rinse.

14.

Apply conversion coating and water rinse.

15.

Apply the correct seam sealer to all joints (Refer to the Body Sealing Locations).

16.

Reprime over the seam sealer to complete the repair.

Яндекс.Метрика