2.
Remove the clutch cover bolts. Be careful not to be bent ortwist bolts. Loosen bolts in diagonal directions.
[Gasoline 1.6]
[Gasoline 1.8 / 2.0 , Diesel 1.6]
Remove the transaxle assembly.
Gasoline 1.8/2.0 MPI, F 2.0 MPI (Refer to Manual transaxle system - "Manual Transaxle")
Gasoline 1.6 MPI (Refer to Manual transaxle system - "Manual Transaxle")
Diesel 1.6 TCI_U2 (Refer to Manual transaxle system - "Manual Transaxle")
Remove the clutch cover bolts. Be careful not to be bent ortwist bolts. Loosen bolts in diagonal directions.
Inspect diaphragm spring wear which is in contact with a release cylinder bearing.
Check the clutch cover and disc surface for wear or cracks.
Check the clutch disc lining for slipping or oil marks.
Measure the depth from a clutch lining surface to a rivet If the measured value is less than the specification below, replace it.
Check the clutch facing for loose rivets, uneven contact, deterioration due to seizure, adhesion of oil, or grease, and replace the clutch disc if defective.
Measure the thickness of the disc when free.
Standard value
Clutch disc thickness(A)[when free] :
8.3 ± 0.3 mm (0.3268 ± 0.0118 in.)
Clutch disc rivet depth(B) : 1.1 mm (0.0433 in.)
If reinstalling used cover, the cover should be installed with its clutch disc as a set.
Apply grease on a disc spline part and transaxle input shaft spline part as required.
* Possible problems when not following
When not applying: Excessive wear of splines and bad clutch operation can occur.
When excessively applying: Grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force causing a slip.
Install the clutch disc and the cover with SST (A: 09411-1P000).
* Possible problems when the disc is installed in the opposite direction.
Transaxle shift error or a strangesound can occur due to clutch separation.
Gasoline 1.6 : The 'T/M SIDE' marked surface should face the transaxle.
Gasoline 1.8 / 2.0 , Diesel 1.6 : The 'FLYWHELL SIDE' marked surface should face the flywheel.
Install the clutch cover bolts. Not to be bent or twisted, Tighten them in diagonal directions.
Tightening torque:
Gasoline 1.6 : 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
Gasoline 1.8 / 2.0 , Diesel 1.6 : 11.8 ~ 14.7 N.m (1.2 ~ 1.5 kgf.m, 8.7 ~ 10.8 lb-ft)
Loosely tighten every clutch cover bolts, then torque to specifications in a diagonal direction. This can prevent twisting, vibration of the cover, and the lifting of the pressure plate.
Install the all the components with the specified torques. If not, the clutch torque transaxle may have concerns or the mounting bolt can loosen.
Install the transaxle assembly.
G 1.8 / 2.0 MPI , F 2.0 MPI (Refer to Maunal transaxle system - "Manual Transaxle")
G 1.6 MPI (Refer to Maunal transaxle system - "Manual Transaxle")
D 1.6 TCI_U2 (Refer to Maunal transaxle system - "Manual Transaxle")
