Release the residual pressure in fuel line (Refer to “Release Residual Pressure in Fuel Line” in this group).
Remove the rear seat (Refer to “Seat” in BD group).
Remove the fuel pump service cover (A).
Disconnect the fuel pump connector (A).
Disconnect the fuel feed tube quick connector (B) and the vapor tube quick-connector (C).
Remove the plate cover (D) after removing the bolts.
Remove the fuel pump from the fuel tank.
Installation is reverse of removal.
Be careful of fuel pump direction when installing (Refer to the groove in the fuel tank).
Fuel pump plate cover installation bolt :
2.0 ~ 2.9 N.m (0.2 ~ 0.3 kgf.m, 1.4 ~ 2.2 lb-ft)
Turn ignition switch OFF and disconnect the negative (-)battery cable.
Remove the fuel pump assembly.
Check motor operation by fuel pump connector (A) connecting power(No.2) and ground(No.4)
Pin No. | Description |
1 | Fuel sender signal |
2 | Fuel pump (+) |
3 | Fuel sender ground |
4 | Fuel pump (-) |
Using an ohmmeter, measure the resistance between terminals 1 and 3 of sender connector (A) at each float level.
Pin No. | Description |
1 | Fuel sender signal |
2 | Fuel pump (+) |
3 | Fuel sender ground |
4 | Fuel pump (-) |
Also check that the resistance changes smoothly when the float is moved from "E" to "F".
Position | Resistance (Ω) | Capacity (ℓ) |
E | 197 ~ 203 | 2.9 |
1/2 | 64.2 ~ 68.2 | 23.5 |
F | 6 ~ 8 | 47 |