Removal
1.

Remove the Engine cover (A).

(Refer to Engine Mechanical System - "Engine Cover")

2.

Remove the Air cleaner(B) assembly and air duct (C).

(Refer to Engine Mechanical System - "Air Cleaner")

3.

Remove the Battery and battery tray (D).

(Refer to Engine Electrical System - "Battery")

4.

Remove the (ECM) Engine Control Module (E).

(Refer to Engine Control System - "ECM")

5.

Disconnect the back up lamp switch connector (B) and the vehicle spped sensor connector (A).

6.

Disconnect the neutral switch connector (A). (1.8 MPI)

7.

Remove the gruing cable from transaxle (A).

8.

Disconnect the select or shift cable assembly (B) after removing the pin (A).

Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

9.

Remove the clutch tube bracket bolt (A).

Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

10.

Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).

Tightening torque:

(A,B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

11.

Using the SST (support SST No. : 09200-2S000, beam SST No. : 09200-38001 or 3N000, adapter SST No. : 09200-4X000), hold the engine and transaxle assembly safely.

12.

Remove the mounting cover (A).

13.

Remove the transaxle support mounting bracket bolts (A-2ea).

Tightening torque:

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

14.

Remove the transaxle support mounting bracket (A).

Tightening torque:

58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

15.

Remove the under cover (A).

Tightening torque:

6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)

16.

Remove the drive shaft assembly.

(Refer to Drive shaft and axle - "Front Driveshaft")

17.

Remove the clutch release cylinder assembly (B) after removing the nuts (A-2ea)

Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

18.

Remove the drive shaft cover (A).

19.

Remove the bracket (A).

20.

Remove the roll rod bracket (C) after removing bolt (A,B).

Tightening torque:

(A) 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)

21.

Remove the mounting bolts (A-4ea, B-2ea) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.

caution

Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

Tightening torque:

(A) 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

(B) 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Installation
note

When replacing a clutch housing, the wiring bracket should be installed in accordance with the clutch housing type.

Items

A type

B type

Clutch

Housing

Wiring

Bracket

1.

Install in the reverse order of removal.

note

Adding Manual transaxle fluid.

(Refer to Manual Transaxle System - "Manual Transaxle Fluid")

Яндекс.Метрика