Turn ignition switch OFF and disconnect the negative (-)battery cable.
Disconnect the fuel pump connector (A).
Check motor operation by fuel pump connector (A) connecting power(No.2) and ground(No.4)
Pin No. | discription |
1 | Fuel sender signal |
2 | Fuel pump (+) |
3 | Fuel sender ground |
4 | Fuel pump (-) |
Using an ohmmeter, measure the resistance between terminals 1 and 3 of sender connector (A) at each float level.
Pin No. | discription |
1 | Fuel sender signal |
2 | Fuel pump (+) |
3 | Fuel sender ground |
4 | Fuel pump (-) |
Also check that the resistance changes smoothly when the float is moved from "E" to "F".
Position | Resistance (Ω) | Capacity (ℓ) |
E | 197 ~ 203 | 2.8 |
1/2 | 64.2 ~ 68.2 | 22.3 |
F | 6 ~ 10 | 41.8 |
Release the residual pressure in the fuel line (Refer to "Release Pressure in Fuel Line" in this group).
Remove the rear seat cushion (Refer to "Seat" in BD group).
Open the service cover (A).
Disconnect the fuel pump connector (A).
Disconnect the fuel feed tube quick-connector (A), the vapor tube quick-connector (C) and the vapor hose (B).
Remove the plate cover (A) after removing the installation bolts and then remove the fuel pump from the fuel tank.
Installation is reverse of removal.
Fuel pump plate cover installation bolt:
2.0 ~ 2.9 N.m (0.2 ~ 0.3 kgf.m, 1.4 ~ 2.2 lb-ft)
Be careful of fuel pump direction when installing (Refer to the groove (A) in the fuel tank).