Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.
Mark all wiring and hoses to avoid misconnection.
For release the fuel system pressure before remove the engine assembly, start the engine without fuel pump relay. And then turn off the ignition switch after engine stops.
Disconnect the battery negative terminal (A).
Tightening torque
(-) terminal (without battery sensor): 7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
(-) terminal (with battery sensor): 4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)
Disconnect the breather hose (B), air intake hose (C) and then remove the air cleaner assembly (D).
Tightening torque
Hose clamp bolt:
2.9 ~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.2 ~ 3.6lb-ft)
Air cleaner assembly bolts:
7.8 ~ 11.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
Disconnect the battery positive terminal (A) and then remove the battery (B).
Tightening torque :
(+) terminal : 7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)
Battery mounting bracket bolt : 9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Disconnect the connectors (A) and then remove the ECM (B).
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Remove the battery tray (A).
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
Remove the LH/RH under covers (A).
Tightening torque:
6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0lb-ft)
Loosen the drain plug (A) and drain the coolant. Open the radiator cap to make rapid draining.
Never remove the radiator cap when the engine is hot. Serious scalding could be caused by hot fluid under high pressure escaping from the radiator.
Remove the radiator upper hose (A) and lower hose (B).
Install the radiator hoses as shown illustrations.
Recover the refrigerant and then remove the high pressure pipe and low pressure pipe. (Refer to Air conditioning system in HA Group.)
Remove the front bumper after disconnecting the wiring connectors. (Refer to Bumper in BD group)
Remove the rail (A) and remove the front end module (FEM) (B) with the cooling module assembly after disconnecting the wiring connectors.
Disconnect the engine wiring harness connectors and remove the wiring harness protectors.
Injector connectors (A)
OCV connector (B)
Alternator connector (C)
Knock sensor connector (A)
Starter connector (B)
Oil pressure switch connector (C)
CKP sensor connector (D)
MAP sensor connector (E)
ETC connector (A)
CMPS connector (B)
Ignition coil connector (C)
WTS connector (D)
Oxygen sensor connectors (A)
Condenser connector (B)
PCSV connector (C)
Disconnect the (+) cable (A) from the fuse box.
Disconnect the brake booster vacuum hose (A), the PCV hose (B) and the fuel hose (C).
Disconnect the PCSV hose (A) and the heater hoses (B).
Install the heater hoses as shown illustrations.
Remove the transaxle wire harness connectors and control cable from the transaxle. (Refer to MT or AT group)
Remove the front muffler (A).
Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)
Remove the rear roll stopper (A).
Tightening torque :
Bolts (B) :
49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.1 ~ 47.0lb-ft)
Bolt (C) :
107.9 ~ 127.5N.m (11.0 ~ 13.0kgf.m, 79.6 ~ 94.0lb-ft)
Remove the front wheels. (Refer to SS group)
Remove the drive shaft lock pin and the lock nut with washer. (Refer to Front axle in DS group)
Remove the lower arm ball joint mounting the stabilizer bar link mounting and the steering tie rod mounting. (Refer to Front suspension system in SS group)
Using a floor jack, support the engine and transaxle assembly.
After removing the engine and transaxle mounting bolts and nuts, the engine and transaxle assembly may be fallen downward. Support them securely with floor jack.
Verify that the hoses and connectors are disconnected before removing the engine and transaxle assembly.
Disconnect the ground cable, and then remove the engine suppert mounting bracket (A).
Tightening torque :
Nut (B) :
63.7 ~ 83.4N.m (6.5 ~ 8.5kgf.m, 47.0 ~ 61.5lb-ft)
Bolt (C), Nut (D) :
49.0 ~ 63.7N.m (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)
Disconnect the ground (A), and then remove the transmission mounting bracket bolts (B).
Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
Remove the engine and transaxle assembly in the forward direction from the vehicle.
When remove the engine and transaxle assembly, be careful not to damage any surrounding parts or body components.
Installation is in the reverse order of removal.
Perform the following :
Adjust the shift cable.
Adjust the throttle cable.
Refill the engine with engine oil.
Refill the transaxle with fluid.
Refill power steering fluid.
Refill the radiator and reservoir tank with engine coolant.
Place a heater control knob on "HOT" position.
Clean battery posts and cable terminals and assemble.
Inspect for fuel leakage.
- After assemble the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes. - Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line. |
Bleed air from the cooling system.
- Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.) - Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system. - Put radiator cap on tightly, then run the engine again and check for leaks. |
