1.
Measure and mark the cutline on the fender apron upper member. Cut the fender apron upper member along the cutline.
Before repairing, remove Engine and Suspension Components.
Refer to the body dimension charts and measure the vehicle to determine straightening and alignment requirements. The body must return to its original dimension after the repair procedure.
Measure and mark the cutline on the fender apron upper member. Cut the fender apron upper member along the cutline.
Drill out all spotwelds attaching the fender apron upper member.
When spotwelded portions are not apparent, remove paint with a rotary wire brush.
Remove the fender apron upper member.
Prepare all surfaces to be welded.
After removing, apply the welding primer.
Measure and mark the cutline on the new fender apron upper member. Cut the new fender apron upper member along the cutline.
Drill 8mm holes along the new fender apron upper member flanges for MIG plug welding.
Fit and clamp the new fender apron upper member in place.
Measure each measurement point (Refer to the BODY DIMENSIONS) and correct the installation position.
MIG plug weld all holes and MIG butt weld the seam.
Clean and prepare all welds, and remove all residues.
Apply the epoxy primer to the interior of each panel.
Apply an anti-corrosion agent as required (Refer to the BODY CORROSION PROTECTION).
Prepare the exterior surfaces for priming using wax and grease remover.
Apply metal conditioner and water rinse.
Apply conversion coating and water rinse.
Apply the correct seam sealer to all joints carefully (Refer to the BODY SEALING LOCATION).
