General

Type

In-line, DOHC

Number of cylinders

4

Bore

77mm (3.0315in)

77mm (3.0315in)

Stroke

74.99mm (2.9523in)

85.44mm (3.3638in)

Total displacement

1,396 cc (85.19 cu.in)

1,591 cc (97.09 cu.in)

Compression ratio

10.5 : 1

Firing order

1-3-4-2

Valve timing

Intake valve

Opens

ATDC 12°/BTDC 38°

ATDC 10°/BTDC 40°

Closes

ABDC 49°/BBDC 1°

ABDC 63°/ABDC 13°

Exhaust valve

Opens

BBDC 40°

BBDC 40°

Closes

ATDC 3°

ATDC 3°

Cylinder head

Flatness of gasket surface

Less than 0.05mm (0.0020in)

Camshaft

Cam height

Intake

42.85mm (1.687in)

43.85mm (1.726in)

Exhaust

42.85mm (1.687in)

42.85mm (1.687in)

Journal outer diameter (Intake, Exhaust)

22.964 ~ 22.980mm (0.9041 ~ 0.9047in)

Camshaft cap oil clearance

0.027 ~ 0.058mm (0.0011 ~ 0.0023in)

0.1mm (0.0039in)

End play

0.10 ~ 0.20mm (0.0039 ~ 0.0079in)

Valve

Valve length

Intake

93.15mm (3.6673in)

Exhaust

92.6mm (3.6457in)

Stem outer diameter

Intake

5.465 ~ 5.480mm (0.2152 ~ 0.2157in)

Exhaust

5.458 ~ 5.470mm (0.2149 ~ 0.2154in)

Face angle

45.25° ~ 45.75°

Thickness of valve head (margin)

Intake

1.1mm (0.0433in)

0.8mm (0.0315in)

Exhaust

1.26mm (0.0496in)

1.0mm (0.0394in)

Valve stem to valve guide clearance

Intake

0.020 ~ 0.047mm (0.0008 ~ 0.0019in)

0.10mm (0.0039in)

Exhaust

0.030 ~ 0.054mm (0.0012 ~ 0.0021in)

0.15mm (0.0059in)

Valve guide

Length

Intake

40.3 ~ 40.7mm (1.5866 ~ 1.6024in)

Exhaust

40.3 ~ 40.7mm (1.5866 ~ 1.6024in)

Valve spring

Free length

45.1mm (1.7755in)

Out of squareness

Less than 1.5˚

Cylinder block

Cylinder bore

77.00 ~ 77.03mm (3.0315 ~ 3.0327in)

Flatness of gasket surface

Less than 0.05mm (0.0020in)

/ Less than 0.02mm (0.0008in) 100mm×100mm

Piston

Piston outer diameter

76.97 ~ 77.00mm (3.0303 ~ 3.0315in)

Piston to cylinder clearance

0.020 ~ 0.040mm (0.0008 ~ 0.0016in)

Ring groove width

No. 1 ring groove

1.23 ~ 1.25mm (0.0484 ~ 0.0492in)

1.26mm (0.0496in)

No. 2 ring groove

1.23 ~ 1.25mm (0.0484 ~ 0.0492in)

1.26mm (0.0496in)

Oil ring groove

2.01 ~ 2.025mm (0.0791 ~ 0.0797in)

2.05mm (0.0807in)

Piston ring

Side clearance

No.1 ring

0.04 ~ 0.08mm (0.0015~ 0.0031in)

0.1 mm (0.0039in)

No.2 ring

0.04 ~ 0.08mm (0.0015~ 0.0031in)

0.1 mm (0.0039in)

Oil ring

0.06 ~ 0.135mm (0.0024 ~ 0.0053in)

0.2 mm (0.0079in)

End gap

No. 1 ring

0.14 ~ 0.28mm (0.0055 ~ 0.0110in)

0.30mm (0.0118in)

No. 2 ring

0.30 ~ 0.45mm (0.0118 ~ 0.0177in)

0.50mm (0.0197in)

Oil ring

0.20 ~ 0.70mm (0.0079 ~ 0.0276in)

0.80mm (0.0315in)

Piston pin

Piston pin outer diameter

18.001 ~ 18.006mm (0.7087 ~ 0.7089in)

Piston pin hole inner diameter

18.016 ~ 18.021mm (0.7093 ~ 0.7095in)

Piston pin hole clearance

0.010 ~ 0.020mm (0.0004 ~ 0.0008in)

Connecting rod small end hole inner diameter

17.974 ~ 17.985mm (0.7076 ~ 0.7081in)

Piston pin press-in load

500~1,500 kg (1,102 ~ 3,306 lb)

Connecting rod

Connecting rod big end inner diameter

45.000 ~ 45.018mm (1.7717 ~ 1.7724in)

Connecting rod bearing oil clearance

0.018 ~ 0.036mm (0.0007 ~ 0.0014in)

0.060mm (0.0024in)

Side clearance

0.10 ~ 0.25mm (0.0039 ~ 0.0098in)

0.35m (0.0138in)

Crankshaft

Main bearing oil clearance

No. 1, 2, 3, 4, 5

0.006 ~ 0.024mm (0.0002 ~ 0.0009in)

0.05mm (0.0020in)

End play

0.05 ~ 0.25mm (0.0020 ~ 0.0098in)

0.3mm (0.0118in)

Engine oil

Oil quantity

Total

3.7L (3.91US qt, 3.25lmp qt, 0.97US gal)

When replacing a short engine or a block assembly

Oil pan

3.0L (3.17US qt, 2.64lmp qt, 0.79 US gal)

Drain and refill

3.3L (3.49US qt, 2.90lmp qt, 0.87 US gal)

Including oil filter

Oil grade

Recommendation

5W-20/GF4&SM

If not available, refer to the recommended API classification and SAE viscosity number.

Classification

API SL, SM or above

ILSAC GF3, GF4 or above

Satisfy the requirement of the API classification.

SAE viscosity grade

Recommended SAE viscosity number

Refer to the "Lubrication System"

Oil pressure (at 1000rpm)

100kPa (1.0kg/cm², 14.5psi) or above

Oil temperature in oil pan : 110±2°C (230± 36°F)

Cooling system

Cooling method

Forced circulation with cooling fan

Coolant quantity

5.3L (5.6US qt., 4.7lmp qt.,1.4US gal)

Thermostat

Type

Wax pellet type

Opening temperature

82 ± 1.5˚C (179.6 ± 2.7˚F)

Full opening temperature

95˚C (203˚F)

Radiator cap

Main valve opening

pressure

93.16 ~ 122.58kpa

(0.95 ~ 1.25kgf/cm², 13.51 ~ 17.78psi)

Vacuum valve opening pressure

MAX. 6.86 kpa(0.07kgf/cm², 1.00 psi)

Water temperature sensor

Type

Thermister type

Resistance

20˚C (68˚F)

2.45±0.14 kΩ

80˚C (176˚F)

0.3222 kΩ

Cylinder block

Engine support bracket bolts (engine side)

4

29.4 ~ 41.2

3.0 ~ 4.2

21.7 ~ 30.4

Ladder frame bolts

13

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Connecting rod cap bolt

8

(17.7~21.6) + (88~92°)

(1.8~2.2) + (88~92°)

(13.0~15.9) + (88~92°)

Crankshaft main bearing cap bolt

10

(17.7~21.6) + (88~92°)

(1.8~2.2) + (88~92°)

(13.0~15.9) + (88~92°)

Flywheel bolts(M/T)

6

71.6 ~ 75.5

7.3 ~ 7.7

52.8 ~ 55.7

Drive plate bolts(A/T)

6

71.6 ~ 75.5

7.3 ~ 7.7

52.8 ~ 55.7

Timing chain system

Timing chain and oil pump assembly cover bolt(M6×20)

10

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain and oil pump assembly cover bolt(M6×38)

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain and oil pump assembly cover bolt(M8×22)

3

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Idler pulley assemlby bolt

1

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Timing chain tensioner arm bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Timing chain guide bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Crankshaft pully bolt

1

127.5 ~ 137.3

13.0 ~ 14.0

94.0 ~ 101.3

Timing chain tensioner bolt

2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Cylinder head

Engine cover bolt

4

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Cylinder head cover bolt

16

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Camshaft bearing cap bolt(M6)

16

11.8 ~ 13.7

1.2 ~ 1.4

8.7 ~ 10.1

Camshaft bearing cap bolt(M8)

4

18.6 ~ 22.6

1.9 ~ 2.3

13.7 ~ 16.6

Cylinder head bolt

10

(17.7~21.6) + (90~95°) + (100~105°)

(1.8~2.2) + (90~95°) + (100~105°)

(13.0~15.9) + (90~95°) + (100~105°)

Cooling system

Water pump pulley bolt

4

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water pump bolt

5

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water temperature control assembly mounting bolts

3

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Water inlet fitting nut

2

18.6 ~ 23.5

1.9~ 2.4

13.7 ~ 17.4

Heater pipe mounting bolts/Nuts(M6)

B-1/N-2

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Heater pipe mounting bolt(M8)

1

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Engine coolant temperature sensor(ECTS)

1

29.4 ~ 39.2

3.0 ~ 4.0

21.7 ~ 28.9

Lubrication system

Oil filter

1

11.8 ~ 15.7

1.2 ~ 1.6

8.7 ~ 11.6

Oil pan bolt

11

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan drain plug

1

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen bolt

2

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil pressure switch

1

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Oil level gauge assembly mounting bolt

1

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Intake and exhaust system

Intake manifold and cylinder head mounting nut

5

18.6 ~ 23.5

1.9 ~ 2.4

13.7 ~ 17.4

Exhaust manifold and cylinder head mounting nut

9

29.4 ~ 41.2

3.0 ~ 4.2

21.7 ~ 30.4

Oxygen sensor mounting

2

39.2 ~ 49.0

4.0 ~ 5.0

28.9 ~ 36.2

Exhaust manifold heat protector

3

16.7 ~ 21.6

1.7 ~ 2.2

12.3 ~ 15.9

Exhaust manifold stay bolt

3

39.2 ~ 49.0

4.0 ~ 5.0

28.9 ~ 36.2

Air cleaner lower cover mounting

2

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Exhaust manifold and front muffler mounting nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Front muffler and catalytic convertor mounging nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4

Center muffler and rear muffler mounting nut

2

39.2 ~ 58.8

4.0 ~ 6.0

28.9 ~ 43.4