Removal
1.

Remove the air cleaner assembly.

(Refer to Engine Mechanical System - "Air Cleaner Assembly")

2.

Remove the Battery and tray.

(Refer to Engine Electrical System - "Battery")

3.

Remove the ECM.

(Refer to Engine Control System - "ECM")

4.

Disconnect the speed sensor connector (A).

5.

Disconnect the back up lamp switch connector (B).

6.

Remove the ground (B).

7.

Remove the shift cable (A) and select cable (B) after removing the pin (C-2ea).

8.

Remove the bracket after loosening the cable bracket mounting bolt (A-3ea).

9.

Remove the clutch tube bracket bolt (A).

Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

10.

Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).

Tightening torque:

(A,B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

11.

Assemble the engine support fixture(beam No.: 09200-38001 or 09200-3N000, supporter No.: 09200-2S000).

(Refer to Special Service Tools - "Engine support fixture assembly drawing")

12.

Using the engine support fixture assembly, hold the engine and transaxle assembly safely.

13.

Remove the mounting cover (A).

14.

Remove the transaxle support mounting bracket bolts (A-2ea).

Tightening torque:

88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

15.

Remove the transaxle support mounting bracket (A).

Tightening torque:

58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

16.

Remove the under cover.

(Refer to Engine Mechanical System - "Engine Room Under Cover")

17.

Remove the drive shaft assembly.

(Refer to "Driveshaft and axle - "Drive shaft assembly")

18.

Remove the heater protector (A) after removing the bolts.

19.

Remove the clutch release cylinder assembly (B) after removing the nuts (A-2ea).

Tightening torque:

14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

20.

Remove the air guide bracket (A).

21.

Remove the roll rod bracket (C) after removing bolt (A,B).

Tightening torque:

(A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

(B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)

22.

Remove the mounting bolts (A-4ea, B-2ea) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.

caution

Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

Tightening torque:

(A) 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

(B) 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

Installation
note

When replacing a clutch housing, the wiring bracket should be installed in accordance with the clutch housing type.

Items

A type

B type

Clutch

Housing

Wiring

Bracket

1.

Install in the reverse order of removal.

note

Adding Manual transaxle fluid.

(Refer to "Manual Transaxle System - "Manual Transaxle")

Яндекс.Метрика