Terminal and Connector Inspection
Check for Wiring Harness
1.

Check for damaged harness and terminals including rubber seals :

-. contact resistance, oxidation, corrosion, bent or broken terminals

-. harness connector connection, loose wires etc.

2.

Check for poor connection between ECM and component :

-. backed out terminal, improper mating, broken locks and poor terminal to wire connection

3.

ARE THE WIRES O.K ? & ARE THE CONNECTIONS O.K ?

YES

a.

Go to "Signal Circuit Inspection" procedure

NO

a.

Repair as necessary and go to " Verification of Vehicle Repair " procedure

Signal Circuit Inspection
Problem Verification
1.

DTCs listed below are stored in the scan tool

P1624/C018_C019

2.

Check items with the scan tool and the multimeter

① Wiring harness inspection

② Check the fuse

③ Check the relay resistance

3.

Specification

1)

Resitance : below 1 Ω for open in the wire

2)

Resitance : infinite for short to ground in the wire

3)

Voltage : below 0.5V for short to power in the wire

note

Refer to the component and full circuit for connector configrations details

C018 : Radiator cooling fan - Short Circuit
4.

Start the engine and measure the voltage at the ECM terminal 20/C230-1.

5.

IS THERE A BATTERY VOLTAGE ?

YES

a.

Go to step 3

NO

a.

Repair short in the wire between the radiator fan relay terminal 1 and the radiator fuse (40A)

b.

Repair short in the wire between the radiator fan relay terminal 5 and the ECM No.3 fuse (10A)

c.

Repair short in the wire between the radiator fan relay terminal 3 and the ECM terminal 20/C230-1.

d.

Replace the fuse if the fuse is broken

e.

Replace the relay if the relay is defective after checking the continuity between the relay terminal 3 and terminal 5. For more detailed information, Go to "Component Inspection" procedure

f.

Go to step 3

6.

Connect the scan tool to the data link connector(DLC) and trun the ignition switch ON.

7.

Go to the actuation test for driving the radiator fan relay.

8.

Press on the START key

9.

IS THERE THE RADIATOR FAN WITH THE RADIATOR FAN RELAY ON OPERATED ?

YES

a.

Go to "Verification Vehicle Repair" procedure

NO

a.

Recheck the fuse and the radiator fan relay

b.

Recheck the wiring harness

c.

Go to step 7

10.

Connect the LED lamp at the radiator fan relay terminal 3 after disconnecting the radator fan realy

11.

Check the ground condition with the LED lamp when pressing on the START key.

12.

IS THERE LED GREEN LAMP(GROUND) LIGHTED ?

YES

a.

Go to "Verification Vehicle Repair" procedure

NO

a.

Replace a known - good ECM and recheck. if the LED green lamp is ON, replace the ECM.

YES

a.

Go to "Verification Vehicle Repair" procedure

C019 : Radiator Cooling Fan - Open or Short Circuit
13.

Start the engine and measure the voltage at the ECM terminal 20/C230-1.

14.

IS THERE A BATTERY VOLTAGE ?

YES

a.

Go to step 3

NO

a.

Repair open or short in the wire between the radiator fan relay terminal 1 and the radiator fuse (40A)

b.

Repair open or short in the wire between the radiator fan relay terminal 5 and the ECM No.3 fuse (10A)

c.

Repair open or short in the wire between the radiator fan relay terminal 3 and the ECM terminal 20/C230-1.

d.

Replace the fuse if the fuse is broken

e.

Replace the relay if the relay is defective after checking the continuity between the relay terminal 3 and terminal 5. For more detailed information, Go to "Component Inspection" procedure

f.

Go to step 3

15.

Connect the scan tool to the data link connector(DLC) and trun the ignition switch ON.

16.

Go to the actuation test for driving the radiator fan relay.

17.

Press on the START key

18.

IS THERE THE RADIATOR AND THE CONDENSOR FAN WITH THE RADIATOR FAN RELAY ON OPERATED ?

YES

a.

Go to "Verification of Vehicle Repair" procedure

NO

a.

Recheck the fuse and the radiator fan relay

b.

Recheck the wiring harness

c.

Go to step 7

19.

Connect the LED lamp at the radiator fan relay terminal 3 after disconnecting the radator fan realy

20.

Check the ground condition with the LED lamp when pressing on the START key.

21.

IS THERE LED GREEN LAMP(GROUND) LIGHTED ?

YES

a.

Go to "Verification Vehicle Repair" procedure

NO

a.

Replace a known - good ECM and recheck. if the LED green lamp is ON, replace the ECM.

YES

a.

Go to "Verification Vehicle Repair" procedure

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