Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness(s) and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Check the following conditions:

(1)

Check for damaged harness and terminals: contact resistance, oxidation, bent or broken terminals.

(2)

Check for poor connection between ECM and component: backed out terminal, improper mating, broken locks or poor terminal to wire connection

note

Use a suitable male pin to ensure that contact in sockets is good. The pin should remain in position when pulled gently.

3.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure

NO

a.

Go to "Power Circuit Inspection" procedure

Power Supply Circuit Inspection
1.

Remove the main relay.

2.

Ignition "ON" & Engine "OFF".

3.

Measure the voltage between terminal 21 of the main relay and chassis ground.

1)

Specification : Approx. B+

4.

Is voltage display near the specified value?

YES

a.

Go to "Control Circuit Inspection"

NO

a.

Check for an open or short to ground in the power supply circuit. Repair as necessary and go to "Verification of Vehicle Repair" procedure.

Control Circuit Inspection
Check for Short to Ground in Control Circuit
1.

Ignition "OFF" & Relay connector : Disconnected

2.

Measure resistance between terminal 22 of the Engine control relayelay and chassis ground

1)

Specification : Infinite

3.

Is resistance within specification?

YES

a.

Go to next step.

NO

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure.

Check for Short to Power in Control Circuit
4.

With Ignition "OFF", disconnect relay and ECM connectors

5.

Ignition "ON" and Engine "OFF"

6.

Measure voltage between terminal 22 of the Engine control relay and chassis ground

1)

Specification : Approx 0V

7.

Is voltage within specification?

YES

a.

Go to next step.

NO

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure.

Check for Open in Control Harness
8.

With Ignition "OFF", disconnect relay amd ECM connectors

9.

Measure resistance between terminals 22 of the Engine control relay and ECM(23/C23-2)

1)

Specification : Approx 0Ω

10.

Is resistance within specification?

YES

a.

Thoroughly check connectors for loose or poor connections, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure

NO

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure.

Яндекс.Метрика