Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness(s) and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Check the following conditions:

(1)

Check for damaged harness and terminals: contact resistance, oxidation, bent or broken terminals.

(2)

Check for poor connection between ECM and component: backed out terminal, improper mating, broken locks or poor terminal to wire connection

note

Use a suitable male pin to ensure that contact in sockets is good. The pin should remain in position when pulled gently.

3.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure

NO

a.

Go to "Power Circuit Inspection" procedure

Power Supply Circuit Inspection
1.

Ignition "OFF" & Engine "OFF"

2.

Disconnect HO2S sensor connector

3.

Ignition "ON" & Engine "OFF"

4.

Measure voltage between terminal 3 of the HO2S heater harness connector(C39) and chassis ground.

1)

Specification : Approx. B+

5.

Is voltage display near the specified value?

YES

a.

Go to "Control Circuit Inspection" procedure

NO

a.

Check for an open in the power supply circuit between the main relay and the HO2S.

b.

Especially check for "15A O2 Sensor fuse" is installed and not blown.

c.

Repair as necessary and go to "Verification of Vehicle Repair" procedure

Control Circuit Inspection
Check for Open in Control Harness
1.

Ignition "OFF" & Engine "OFF"

2.

Measure resistance between terminals 4 of the HO2S heater harness connector(C39) and ECM(1/C23-2)

1)

Specification : Approx. 0Ω

3.

Is resistance within specification?

YES

a.

Go to next step.

NO

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure.

Check for Short to Ground in Control Circuit
4.

Measure resistance between terminal 4 of the HO2S heater harness connector(C39) and chassis ground

1)

Specification : infinite

5.

Is resistance within specification?

YES

a.

Go to "Component Inspection" procedure.

NO

a.

Repair open or short to ground in control circuit and go to "Verification of Vehicle Repair" procedure.

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