Clutch operating method | Hydraulic type |
Clutch disc | |
Type | Single, dry with diaphragm. |
Facing diameter (Outside x Inside) mm (in.) | 225 x 155 (8.9 x 5.9) |
Clutch cover assembly | |
Type | Diaphragm spring strap |
Setting load N (lb) | 4500-4900 (1009-1097) |
Clutch release cylinder | |
I.D.mm (in.) | 20.64 (0.809) |
Clutch master cylinder | |
I.D.mm (in.) | 15.87(0.62) |
Item | Standard value |
Clutch disc thickness [When free] Clutch pedal height Clutch pedal free play Clutch pedal stroke | 8.3-8.9 mm (0.326-0.350 in.) 229 mm (8.993 in.) ; With 2.0 Diesel VGT 218.9 mm (8.597 in.) ; Without 2.0 Diesel VGT 6-13 mm (0.24-0.51 in.) 158 mm (6.2 in.) With 2.0 Diesel VGT 148 mm (5.8 in.) Without 2.0 Diesel VGT |
Limit Clutch disc rivet inset Diaphragm spring end height difference Clutch release cylinder clearance to piston Clutch master cylinder clearance to piston | 0.3 mm (0.012 in.) 0.5 mm (0.02 in.) 0.15 mm (0.006 in.) 0.15 mm (0.006 in.) |
Item | Nm | kg·cm | lb·ft |
Clutch pedal to pedal support member (clutch pedal bracket) | 8 - 10 | 80 - 100 | 6 - 7 |
Clutch master cylinder mounting bolt | 8 - 10 | 80 - 100 | 6 - 7 |
Clutch tube flare nut | 13 - 17 | 130 - 170 | 9 - 12 |
Clutch release cylinder mounting bolt | 15 - 22 | 150 - 220 | 11 - 16 |
Clutch release cylinder union bolt | 20 - 25 | 200 - 250 | 14 - 18 |
Clutch cover assembly | |||
Single mass flywheel | 15 - 22 | 150 - 220 | 11 - 16 |
Dual mass flywheel | 20 - 27 | 200 - 270 | 14 - 19 |
Clutch master cylinder push rod lock nut | 9 - 14 | 90 - 140 | 6 - 11 |
Clutch master cylinder reservoir | 8 - 10 | 80 - 100 | 6 - 7 |
Ignition lock switch | 8 - 10 | 80 - 100 | 6 - 7 |
Clutch member | 8 - 12 | 80 - 120 | 6 - 9 |
Items | Specified lubricants | Quantity |
Contact surface of release bearing and fulcrum of clutch release fork | CASMOLY L 9508 | As required |
Inner surface of clutch release bearing | CASMOLY L 9508 | As required |
Inner surface of clutch release cylinder and outer circumference of piston and cup | Brake fluid DOT3 | As required |
Inner surface of clutch disc spline | CASMOLY L 9508 | As required |
Inner surface of clutch master cylinder and outer circumference of piston assembly | Brake fluid DOT 3 | As required |
Clutch master cylinder push rod, clevis pin and washer | Wheel bearing grease SAE J310, NLGI No.2 | As required |
Clutch pedal shaft and bushings | Chassis grease SAE J310, NLGI No.1 | As required |
Contact portion of release fork to release cylinder push rod | CASMOLY L9508 | As required |
Input shaft spline | CASMOLY L9508 | As required |
