INSPECTION
FRONT CASE
1.

Check all oil holes for clogging. Clean the holes if necessary.

2.

Check the counter balance shaft front bearing for wear, damage and seizure. If there is anything wrong with the bearing, replace the front case.

3.

Check the front case for cracks and other damage.

4.

Replace a cracked or damaged front case.

COUNTER BALANCE SHAFT
1.

Check the journals for wear or seizure.

2.

If excessive wear or seizure is evident, check the bearing carefully.

3.

If necessary, replace the counter balance shaft bearing or the shaft itself.

OIL SEAL
1.

Check the oil seal lip for wear and damage. Replace the oil seal if necessary.

2.

Check the oil seal lip for deterioration. Replace the oil seal if necessary.

OIL PRESSURE SWITCH
1.

Check the continuity between the terminal and the body with an ohmmeter.

If there is no continuity, replace the oil pressure switch.

2.

Check the continuity between the terminal and the body when the fine wire is pushed. If there is continuity even when the fine wire is pushed,replace the switch.

3.

If there is no continuity when a 50 kPa (7 psi) vacuum is applied through the oil hole, the switch is operating properly. Check for an air leak. Ifair leaks, the diaphragm is broken. Replace the switch.

OIL PUMP
1.

Assemble the oil pump gear to the front case and rotate it to verfy smooth rotation with no looseness.

2.

Make sure that there is no ridge wear on the contact surface between the front case and the gear surface of the oil pump cover.

3.

Install the drive and driven gears to the front case. Measure the tip clearance of the gears.

[Standard value]

Drive gear : 0.16 - 0.21 mm (0.0063 - 0.0083 in.)

Driven gear : 0.18 - 0.21 mm (0.0071 - 0.0083 in.)

[Limit]

Drive gear : 0.25 mm (0.0098 in)

Driven gear : 0.25 mm (0.0098 in.)

4.

Check the side clearance.

[Standard value]

Drive gear : 0.08 - 0.14 mm (0.0031 - 0.0055 in.)

Driven gear : 0.06 - 0.12 mm (0.0024 - 0.0047 in.)

[Limit]

Drive gear : 0.25 mm (0.0098 in)

Driven gear : 0.25 mm (0.0098 in.)

Яндекс.Метрика