Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness(s) and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Check the following conditions:

(1)

Check for damaged harness and terminals: contact resistance, oxidation, bent or broken terminals.

(2)

Check for poor connection between ECM and component: backed out terminal, improper mating, broken locks or poor terminal to wire connection

note

Use a suitable male pin to ensure that contact in sockets is good. The pin should remain in position when pulled gently.

3.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure.

NO

a.

Go to "Signal Circuit Inspection" procedure.

Signal Circuit Inspection
Check Refernence Voltage to IAT Sensor
1.

IG KEY : OFF , Engine : OFF

2.

Disconnect IAT sensor connector(C29).

3.

IG KEY : ON , Engine : OFF

4.

Measure voltage between terminal 3 of the IAT sensor harness connectorC29 and chassis ground.

1)

Specfication: Approx. 5V

5.

Is the voltage near the specified value?

YES

a.

Go to "Ground Circuit Inspection" procedure.

NO

a.

Possibility of IAT signal circuit malfunction.

b.

Go to "Check for Open in Harness" procedure.

Check for Open in Harness
6.

IG KEY : OFF , Engine : OFF

7.

Disconnect IAT sensor connector(C29) and ECM connector.

8.

Measure resistance between terminal 3 of the IAT sensor harness connectorC29 and 2 of the ECM harness connectorC22-4.

1)

Specfication: Approx. 0Ω

9.

Is resistance near the specified value?

YES

a.

Go to next step "Check for Short to Battery in Harness" procedure.

NO

a.

Repair as necerssary and go to "Verification of Vehicle Repair" procedure.

Check for Short to Battery in Harness
10.

IG KEY : ON , Engine : OFF

11.

Disconnect IAT sensor connector(C29) and ECM connector.

12.

Measure voltage between terminal 3 of the IAT sensor harness connectorC29 and chassis ground.

1)

Specfication: Approx. 0V

13.

Is voltage near the specified value?

YES

a.

Go to " Ground Circuit Inspection" procedure.

NO

a.

Repair as necerssary and go to "Verification of Vehicle Repair" procedure.

Ground Circuit inspection
Check for Open in Harness
1.

IG KEY : ON , Engine : OFF

2.

Disconnect IAT sensor connector(C29).

3.

Connect jumper wire between terminals 3 and 4 of the IAT sensor harness connectorC29.

4.

Check "IAT SENSOR" parameter on scantool.

1)

Specification : Approx. 0V (119℃)

5.

Is IAT sensor’s signal near the specified value?

YES

a.

Go to " Component Inspection" procedure.

NO

a.

Repair open in harness, Go to "Verification of Vehicle Repair" procedure.

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