Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness(es) and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage.

3.

Has a problem been found?

YES

a.

Repair the trouble causing part and go to "Verification of Vehicle Repair"

NO

a.

Go to "Signal Circuit Inspection"

Signal Circuit Inspection
1. Check Signal circuit voltage
1.

Ignition "OFF", Turn engine "OFF".

2.

Disconnect clutch switch connector(M07)

3.

IG KEY "ON"

4.

Measure the voltage of terminal 1 of clutch switch connector

1)

Specification : 11.5V~13.0V

5.

Is measured voltage within the specification?

YES

a.

Go to "Ground Circuit Inspection"

NO

a.

Go to "Check open in clutch switch signal circuit"

2. Check open in clutch switch signal circuit
6.

Ignition "OFF", Turn engine "OFF".

7.

Disconnect clutch switch connector(M07) and ECM connector(C230-K).

8.

Check continuity between clutch switch connector terminal 1 and ECM connector terminal 61.

1)

Specification : Continuity ( below 1.0Ω )

9.

Is the measured resistance within the specification?

YES

a.

Repair short spots and go to "Verification of Vehicle Repair"

NO

a.

Repair open spots and go to "Verification of Vehicle Repair"

Ground Circuit inspection
1.

Ignition "OFF", Turn engine "OFF".

2.

Disconnect clutch switch connector(M07)

3.

Check continuity between clutch switch connector terminal 2 and chassis ground.

1)

Specification : Continuity ( below 1.0Ω )

4.

Is the measured resistance within the specification?

YES

a.

Go to "Component Inspection"

NO

a.

Repair open or poor connection in ground circuit and go to "Verification of Vehicle Repair"

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