SERVICE ADJUSTMENT PROCEDURE
CLUTCH PEDAL INSPECTION AND ADJUSTMENT
1.

Standard value (A) :

229 mm (8.993 in.) ; With 2.0 Diesel VGT

218.9 mm (8.597 in.) ; Without 2.0 Diesel VGT

2.

If the clutch pedal height is not within the standard value range, adjust as follows :

A.

Turn and adjust the bolt, then secure it by tightening the lock nut.

note

After the adjustment, tighten the bolt until it reaches the pedal stopper, and then tighten the lock nut.

B.

Turn the push rod to coincide with the standard value and then secure the push rod with the lock nut.

caution

When adjusting the clutch pedal height or the clutch pedal clevis pin play, be careful not to push the push rod towardthe master cylinder.

3.

Standard value : 6-13 mm (0.2-0.5 in.)

4.

If the clutch pedal free play and the distance between the clutch pedal and the floor board when the clutch is disengaged do not meet the standard values, the cause may be either air in the hydraulic system or a faulty master cylinder clutch. Bleed the system or disassemble and inspect the master cylinderor clutch.

BLEEDING
caution

Use the specified fluid. Avoid mixing different brands of fluid.

Specified fluid : SAE J1703 (DOT3)

1.

Loosen the bleeder screw on the clutch release cylinder.

2.

Pump the clutch pedal slowly until all air is expelled.

3.

Hold the clutch pedal down until the bleeder is retightened.

4.

Refill the clutch master cylinder with the specified fluid.

caution

The rapidly-repeated operation of the clutch pedal in B-C range may disrupt the release cylinder's position. During the bleeding operation, pressthe clutch pedal to the floor after it returns to the "A" point.

Яндекс.Метрика