3.
Install the relief valve and spring. Tighten the plug to the specified torque. Apply engine oil to the relief valve.
Relief valve plug :
40 ~50 Nm (400 ~ 500 kg.cm, 30 ~ 37 lb.ft)
Install the outer and inner gears into the front case.Make sure that the inner and outer gears are installed in the same direction as shown.
Install the oil pump cover and tighten the bolts to the specified torque. After the bolts have been tightened, check to ensure that the gear turns smoothly.
Tightening torque
Oil pump cover bolt : 8~ 12 Nm (80 ~ 120 kg.cm, 6 ~ 9 lb.ft)
Install the relief valve and spring. Tighten the plug to the specified torque. Apply engine oil to the relief valve.
Relief valve plug :
40 ~50 Nm (400 ~ 500 kg.cm, 30 ~ 37 lb.ft)
Install the front case assembly with a new gasket, and tighten the bolts to the specified torque.
Tightening torque :
20 ~ 27 Nm (200 ~ 270 kg.cm, 15 ~ 20 lb.ft)
Length
A : 30 mm (1.18 in.)
B : 45 mm (1.77 in.)
C : 60 mm (2.36 in.)
D : 22 mm (0.89 in.)
Using the special tool, Crankshaft oil seal guide(09214 - 21100), install the oil seal.
Using the special tool, Crankshaft front oil seal installer (09214-21000), install the oil seal.
Install the oil screen.
Clean both gasket surfaces of the oil pan and the cylinder block.
Apply sealant into the groove of the oil pan flange as shown.
Apply sealant approx. 4mm (0.16 in.) in thickness.
After application of sealant, do not exceed 15 minutes before installing the oil pan.
Install the oil pan and tighten the bolts to the specified torque.
Tightening torque
Oil pan bolt : 10 ~ 12 Nm (100 ~ 120 kg.cm, 7 ~ 9 lb.ft)
