Component Inspection
How to Check the Fuel Line System
Check Procedure

To perform the inspection of fuel line, make sure that the follwing items :

① Visually check the pipes, rail connections for leakage

② Fuel quality and fuel filter

③ Electric fuel pump

④ High pressure pump

⑤ Fuel pressure sensor and fuel pressure regulator

⑥ Injector

1.

Fuel line check for the leakage

Make sure the fuel is the leakage and the connection of each component from the fuel tank to the injector with return line

- Replace or Repair as need

2. FUEL QUALITY AND FUEL FILTER

Make sure whether or not the fuel contains the foreign material, the deposits and the water etc.

- Change the fuel and clear away

- Replace the fuel filter

3. ELECTRIC FUEL PUMP CHECK

① Connect the pressure gauge to upstream fuel filter and turn the ignition switch ON(Or Fix the fuel pressure current data in the scan tool)

② Turn the ignition switch ON and then check the fuel pressure.(Or apply the battery voltage to the electric fuel pump relay check connector)

a.

Specification

a.

Pressure > 2.8 Bar

caution

Low presssure may be changed according to the battery condition and the fuel filter condition.

③ Actual fuel pressure for the low pressure line

- Inspect the fuel line leakage or clog

- Replace the electric fuel pump and the fuel filter cartridge.Fuel filter catridge6’s replacement term : every 15,000 Km

For a detailed inspection procedure, refer to " DTC P0231 ~ 0232 "

4. FUEL PRESSURE REGULATOR CHECK

Make sure whether or not the fuel pressure regulator contains the foreign material, the leakage the deposits and the water etc.

- Replace the fuel pressure regulator. For a detailed inspection procedure, refer to " DTC P1182 ~ 1184 "

5. HIGH PRESSURE PUMP CHECK

a.

Specification

a.

Pressure > 150 bar

① Remove all injectors connector

② Connect the scan tool to the DLC and fix the fuel pressure current data

③ Operate the starting motor for 5 seconds

④ Inspect the high pressure pump damage due to the leakage, the water and the foreign material etc.

- Replace the high pressure pump

6. INJECTOR CHECK

Make sure whether or not the injector contains the foreign material, the leakage, the deposits and the water etc.

- Replace the injector. For a detailed inspection procedure, refer to " DTC P0201 ~ 0204 "

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