Terminal and Connector Inspection
Check for Wiring Harness
1.

Check for damaged harness and terminals including rubber seals :

-. contact resistance, oxidation, corrosion, bent or broken terminals

-. harness connector connection, loose wires etc.

2.

Check for poor connection between ECM and component :

-. backed out terminal, improper mating, broken locks and poor terminal to wire connection

3.

ARE THE WIRES O.K ? & ARE THE CONNECTIONS O.K ?

YES

a.

Go to "Signal Circuit Inspection" procedure

NO

a.

Repair as necessary and go to " Verification of Vehicle Repair " procedure

Signal Circuit Inspection
Problem Verification
1.

DTCs listed below are stored in the scan tool

P1620/P1621

2.

Check items with the scan tool and the multimeter

① Wiring harness inspection

② Check the fuse

③ Check the relay resistance

3.

Specification

a.

Resitance : below 1 Ω for open in the wire

b.

Resitance : infinite for short to ground in the wire

c.

Voltage : below 0.5V for short to power in the wire

caution

Refer to the component and full circuit for connector configrations details

P1620 : A/C Relay - Short Circuit
4.

Turn the ignition switch ON and measure the voltage at the ECM terminal 21/C230-1.

5.

IS THERE A BATTERY VOLTAGE ?

YES

a.

Go to step 3

NO

a.

Repair short in the wire between the A/C relay terminal 5 and the injector fuse (15A).

b.

Repair short in the wire between the A/C relay terminal 1 and the A/C fuse (10A).

c.

Repair short in the wire between the A/C relay terminal 3 and the ECM terminal 21/C230-1.

d.

Replace the fuse if the fuse is broken

e.

Replace the relay if the relay is defective after checking the continuity between the relay teminal 3 and terminal 5. For more detailed information, Go to "Component Inspection" procedure

f.

Go to step 3

6.

Connect the scan tool to the data link connector(DLC) and start the engine

7.

Fix the A/C relay current data.

8.

Check the A/C relay operation after turning the A/C switch ON with the blower switch I.

9.

IS THE A/C RELAY ON PROPERLY INDICATED WITH THE A/C COMPRESSOR CLUTCH OPERATION ?

YES

a.

Go to "Verification of Vehicle Repair" procedure

NO

a.

Recheck short in the wire between the A/C relay terminal 3 and the ECM terminal 21/C230-1.

b.

Go to step 7

10.

Connect the CH A,B probe of scan tool to the A/C compressor terminal 1 and the ECM terminal 21/C230-1 in order to check the signal waveform.

11.

Check the signal waveform after turning the A/C switch ON with the blower switch I.

WAVEFORM ANALYSIS

This test should be inspected after depressing the HOLD mode while operating the A/C system ECM terminal 21/C230-1 voltage should be dropped 0V after turning the A/C switch ON with the blower switch I while idling At the same time, A/C compressor terminal 1 should be the battery voltage.

9. IS THERE THE SIGNAL WAVEFORM PROPERLY DISPLAYED ?

YES

a.

Go to "Verification of Vehicle Repair" procedure

NO

a.

Recheck open or short in the wire between the A/C relay terminal 2 and the A/C compressor terminal 1.

b.

Replace a known - good ECM and recheck. If the problem is verified, replace the ECM. For the operation condition of A/C compressor clutch, Go to "Component Inspection" procedure

P1621 : A/C Relay - Open or Short Circuit
12.

Turn the ignition switch ON, and measure the voltage at the ECM terminal 21/C230-1.

13.

IS THERE BATTERY VOLTAGE ?

YES

a.

Go to step 3

NO

a.

Repair open or short in the wire between the A/C relay terminal 5 and the injector fuse (15A).

b.

Repair open or short in the wire between the A/C relay terminal 1 and the A/C fuse (10A).

c.

Repair open or short in the wire between the A/C relay terminal 3 and the ECM terminal 21/C230-1.

d.

Replace the fuse if the fuse is broken

e.

Replace the relay if the relay is defective after checking the continuity between the relay teminal 3 and terminal 5. For more detailed information, Go to "Component Inspection" procedure

f.

Go to step 3

14.

Connect the scan tool to the data link connector(DLC) and start the engine

15.

Fix the A/C relay current data.

16.

Check the A/C relay operation after turning the A/C switch ON with the blower switch I.

17.

IS THE A/C RELAY ON PROPERLY INDICATED WITH THE A/C COMPRESSOR CLUTCH OPERATION ?

YES

a.

Go to "Verification of Vehicle Repair" procedure

NO

a.

Recheck open or short in the wire between the A/C relay terminal 3 and the ECM terminal 21/C230-1.

b.

Go to step 7

18.

Connect the CH A,B probe of scan tool to the A/C compressor terminal 1 and the ECM terminal 21/C230-1 in order to check the signal waveform.

19.

Check the signal waveform after turning the A/C switch ON with the blower switch I.

WAVEFORM ANALYSIS

This test should be inspected after depressing the HOLD mode while operating the A/C system ECM terminal 21/C230-1 voltage should be dropped 0V after turning the A/C switch ON with the blower switch I while idling At the same time, A/C compressor terminal 1 should be the battery voltage.

9. IS THERE THE SIGNAL WAVEFORM PROPERLY DISPLAYED ?

YES

a.

Go to "Verification of Vehicle Repair" procedure

NO

a.

Recheck open or short in the wire between the A/C relay terminal 2 and the A/C compressor terminal 1.

b.

Replace a known - good ECM and recheck. If the problem is verified, replace the ECM. For the operation condition of A/C compressor clutch, Go to "Component Inspection" procedure

Яндекс.Метрика