Terminal and Connector Inspection
Check for Wiring Harness
1.

Check for damaged harness and terminals including rubber seals :

(1)

contact resistance, oxidation, corrosion, bent or broken terminals

(2)

harness connector connection, loose wires etc.

2.

Check for poor connection between ECM and component :

backed out terminal, improper mating, broken locks and poor terminal to wire connection

3.

ARE THE WIRES O.K ? & ARE THE CONNECTIONS O.K ?

YES

a.

Go to "Signal Circuit Inspection" procedure

NO

a.

Repair as necessary and go to " Verification of Vehicle Repair " procedure

Signal Circuit Inspection
Problem Verification
1.

DTCs listed below are stored in the scan tool

P1182/P1183/P1184

2.

Check items with the scan tool and the multimeter

① Wiring harness inspection

② Check the voltage from the ECM

③ Check the resistance

3.

Specification

a.

Resitance : below 1 Ω for open in the wire

b.

Resitance : infinite for short to ground in the wire

c.

Voltage : below 0.5V for short to power in the wire

d.

Sensor supply voltage : Approx. 12V

caution

Refer to the component and full circuit for connector configrations details

P1182 : Rail Pressure Regulator - Short Circuit
4.

Disconnect the fuel pressure regulator and turn the ignition switch ON

measure the voltage at the FPR terminal 1.

5.

ARE THERE THE BATTERY VOLTAGE FOR TERMINAL 1 AND 0V FOR TERMINAL 2 ?

YES

a.

Intermittent failure, system is O.K at this time.Go to step 3

b.

Check for poor connections or losse wire at the fuel pressure regulator and the ECM

c.

Go to step 7

NO

a.

Repair short in the wire between the fuel pressure regulator terminal 1 and the ECM teminal 27/C230-2.

b.

Repair short in the wire between the fuel pressure regulator terminal 2 and the ECM terminal 28/C230-2.

c.

Go to step 3

6.

Measure the voltage at the ECM terminal 27/C230-2 after turning the ignition switch ON

7.

IS THERE A BATTERY VOLTAGE ?

YES

a.

Recheck short in the wire between the fuel pressure regulator terminal 1 and the ECM terminal 27/C230-2.

b.

Go to step 5

NO

a.

Replace a known - good ECM and recheck. If the battery voltage is checked, replace the ECM

b.

Go to step 5

8.

Connect the fuel pressure regulator and turn the ignition switch ON, measure the voltage between the FPR terminal 1 and the FPR terminal 2

9.

IS THERE A BATTERY VOLTAGE ?

YES

a.

Go to step 7

NO

a.

Replace the fuel pressure regulator. For checking the fuel pressure regualtor, Go to "Component Inspection" procedure

b.

Go to step 7

10.

Connect the CH A probe of scan tool to the fuel pressure regulator terminal 2 after turning the ignition switch OFF and then start the engine

11.

Check the FPR signal waveform when depressing the accel pedal fully one time.

12.

IS THERE THE FUEL PRESSURE REGULATOR SIGNAL WAVEFORM PRORERLY DISPLAYED ?

YES

a.

Go to "Verification of Vehicle Repair" procedure

NO

a.

Recheck the wiring harness

b.

Go to step 10

WAVEFORM ANALYSIS

This test should be inspected after depressing the HOLD mode at the operating range of FPR The time T becomes shorter when the FPR is opened increasingly. If the rectangular waveform pattern is distorted and omitted, replace the FPR. The cycle time T becomes shorter while idling. The rail pressure regulator is opening by the ECM duty control. The cycle time T becomes longer when accelerating. The rail pressure regulator is closing by the ECM duty control.

13.

Connect the CH A probe of scan tool to the fuel pressure regulator terminal 28/C230-2 after turning the ignition switch OFF and then start the engine.

14.

Check the FPR signal waveform when depressing the accel pedal fully one time.

15.

IS THERE THE FUEL PRESSURE REGULATOR SIGNAL WAVEFORM PRORERLY DISPLAYED ?

YES

a.

Recheck short in the wire between the fuel pressure regulator terminal 1 and the ECM terminal 27/C230-2. Go to "Verification of Vehicle Repair" procedure

NO

a.

Replace a known - good ECM and recheck. If the signal waveform is displayed, replace the ECM. Go to "Verification of Vehicle Repair" procedure.

P1183 : Rail Pressure Regulator - Open or Short Circuit
16.

Disconnect the fuel pressure regulator and turn the ignition switch ON, measure the voltage at the FPR terminal 1.

17.

ARE THERE THE BATTERY VOLTAGE FOR THE TERMINAL 1 AND 0 V FOR THE TERMINAL 2 ?

YES

a.

Intermittent failure, system is O.K at this time.

b.

Check for poor connections or losse wire at the fuel pressure regulator and the ECM

c.

Go to step 7

NO

a.

Repair open or short in the wire between the fuel pressure regulator terminal 1 and the ECM terminal 27/C230-2.

b.

Repair open or short in the wire between the fuel pressure regulator terminal 2 and the ECM terminal 28/C230-2.

c.

Go to step 3

18.

Measure the voltage at the ECM terminal 27/C230-2 after turning the ignition switch ON.

19.

IS THERE A BATTERY VOLTAGE ?

YES

a.

Recheck open or short in the wire between the FPR terminal 1 and the ECM terminal 27/C230-2.

b.

Go to step 5

NO

a.

Replace a known - good ECM and recheck. If the battery voltage is checked, replace the ECM

b.

Go to step 5

20.

Connect the fuel pressure regulator and turn the ignition switch ON, measure the voltage between the FPR terminal 1 and the FPR terminal 2

21.

IS THERE A BATTERY VOLTAGE ?

YES

a.

Go to step 7

NO

a.

Replace the fuel pressure regulator. For checking the fuel pressure regualtor , Go to "Component Inspection" procedure

22.

Connect the CH A probe of scan tool to the fuel pressure regulator terminal 2 after turning the ignition switch OFF and then start the engine

23.

Check the FPR signal waveform when depressing the accel pedal fully one time.

24.

IS THERE THE FUEL PRESSURE REGULATOR SIGNAL WAVEFORM PRORERLY DISPLAYED ?

YES

a.

Go to "Verification of Vehicle Repair" procedure

NO

a.

Recheck the wiring harness

b.

Go to step 10

WAVEFORM ANALYSIS

This test should be inspected after depressing the HOLD mode at the operating range of FPR The time T becomes shorter when the FPR is opened increasingly. If the rectangular waveform pattern is distorted and omitted, replace the FPR. The cycle time T becomes shorter while idling. The rail pressure regulator is opening by the ECM duty control. The cycle time T becomes longer when accelerating. The rail pressure regulator is closing by the ECM duty control.

25.

Connect the CH A probe of scan tool to the fuel pressure regulator terminal 28/C230-2 after turning the ignition switch OFF and then start the engine.

26.

Check the FPR signal waveform when depressing the accel pedal fully one time.

27.

IS THERE THE FUEL PRESSURE REGULATOR SIGNAL WAVEFORM PRORERLY DISPLAYED ?

YES

a.

Recheck open or short in the wire between the FPR terminal 1 and the ECM terminal 27/C230-2. Go to "Verification of Vehicle Repair" procedure

NO

a.

Replace a known - good ECM and recheck. If the signal waveform is displayed, replace the ECM. Go to "Verification of Vehicle Repair" procedure

P1184 : Rail Pressure Regulator - Range/ Performance
28.

Measure the resistance of pressure regulator valve. For checking the fuel pressure regualtor , Go to "Component Inspection" procedure

29.

Examine the system for the leakage.

30.

Check the low and high pressure fuel line.

① Visually inspect for leakage and check all connector

② Block the fuel return line of the function block

③ Clog the fuel filter

31.

Disconnect the electric connector from all injector and connect the scan tool.

32.

Fix the fuel pressure and the feul pressure regulator current data.

33.

Check the current data while operating the starting motor for 5 seconds

34.

IS THERE MORE THAN 150 BAR IN THE FUEL PRESSURE ?

YES

a.

Go to step 8

NO

a.

Check the electric fuel pump

b.

Check the high pressure pump

c.

Check the injector. For checking the injector , Go to "P0261~ 0272 Component Inspection" procedure

d.

Go to step 8

35.

Connect the scan tool CH A probe to the fuel pressure regulator and CH B probe to the injector low side for the injector No.1 in order to check the signal waveform.

caution

For checking the injector No.2,3,4, signal waveform, follow the above same procedure.

36.

Check the fuel pressure regulator and the injector low side signal waveform while idling.

37.

Check the fuel presure regulator and the injector low side signal waveform after turning the ignition switch OFF.

38.

IS THERE NO THE INJECTOR LOW SIDE SIGNAL WAVEFOAM WITHOUT THE FUEL PRESSURE REGULATOR SUPPLY VOLTAGE AT THE SAME TIME ?

YES

a.

Go to "Verification of Vehicle Repair" procedure

NO

a.

Recheck the injector. For checking the injector , Go to "P0261~ 0272 Component Inspection" procedure

b.

Replace a known - good ECM and recheck. If the problem is verified, replace the ECM

WAVEFORM ANALYSIS

This test should be inspected after depressing the HOLD mode while idling. After the ignition switch off, the FPR signal waveform is output even from the battery voltage to 0V and the injector signal waveform should be not generated by the ECM. If the FPR and the injector signal waveform are generated by the ECM, replace the ECM.

YES

a.

Go to "Verification of Vehicle Repair" procedure

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