Engine type | Diesel U1.5 (M5CF2) |
Clutch operation method Clutch disc Type | Hydraulic type Single dry with diaphragm |
Facing diameter (outside x inside)mm (in) | 240 x 150 (9.4 x 5.9) |
Clutch cover assembly Type | Diaphragm spring strap |
Clutch release cylinder * I.D. mm (in) | 20.64 (0.81) |
Clutch master cylinder * I.D. mm(in) | 15.87 (0.62) |
* I.D: Inside diameter
Standard value Clutch disc thickness [When free] Clutch pedal height Clutch pedal free play Clutch pedal stroke Lateral play at pad center | 8.7 ± 0.3 mm (0.331 ~ 0.354 in) 160.7 mm (6.33 in) 6 ~ 12 mm (0.24 ~ 0.47 in) 140 mm (5.5 in) 2.5 mm (0.098 in) |
Limit Clutch disc rivet sink Diaphragm spring end height difference Clutch replease cylinder clearance to piston Clutch master cylinder clearance to piston | 1.1 mm (0.043 in) 0.5 mm (0.02 in) 0.15 mm (0.006 in) 0.15 mm (0.006 in) |
Item | Nm | kgf.cm | lb.ft |
Clutch pedal to pedal support member (Clutch pedal bracket) | 15 ~ 22 | 150 ~ 220 | 11 ~ 16 |
Clutch pedal support member to master cylinder | 10 ~ 17 | 100 ~ 170 | 6 ~ 13 |
Clutch tube flare nut | 13 ~ 17 | 130 ~ 170 | 10 ~ 13 |
Clutch tube bracket | 9 ~ 14 | 90 ~ 140 | 6.5 ~ 10 |
Clutch release cylinder | 15 ~ 22 | 150 ~ 220 | 11 ~ 16 |
Clutch release cylinder union bolt | 25 ~ 40 | 250 ~ 400 | 18 ~ 29 |
Clutch cover assembly | 12 ~ 15 | 120 ~ 150 | 9 ~ 11 |
Roll rod support bracket washer bolt | 60 ~ 80 | 600 ~ 800 | 43 ~ 60 |
Release bearing washer bolt | 6 ~ 8 | 60 ~ 80 | 4 ~ 6 |
Master cylinder push rod nut | 10 ~ 15 | 100~150 | 6~11 |
Ignition lock switch nut | 8 ~ 10 | 80 ~ 100 | 6 ~ 7 |
Items | Specified lubricants | Quantity |
Contact surface of release bearing and fulcrum of clutch release fork | CASMOLY L 9508 | As required |
Inner surface of clutch release bearing | CASMOLY L 9508 | As required |
Inner surface of clutch release cylinder and outer circumference of piston and cup | Brake fluid DOT 3 or DOT 4 | As required |
Inner surface of clutch disc spline | CASMOLY L 9508 | As required |
Inner surface of clutch master cylinder and outer circumference of piston assembly | Brake fluid DOT 3 or DOT 4 | As required |
Clutch master cylinder push rod, clevis pin and washer | Wheel bearing grease SAE J310, NLGI No.2V | As required |
Clutch pedal shaft and bushings | Chassis grease SAE J310a, NLGI No.1 | As required |
Contact portion of release fork to release cylinder push rod | CASMOLY L 9508 | As required |
Input shaft spline | CASMOLY L 9508 | As required |
