Item | Specifications |
Clutch operating method | Hydraulic type |
Clutch disc Type Facing diameter (Outside x Inside) mm (in.) | Single dry with diaphragm. 215 x 145 (8.5 x 5.7) |
Clutch cover assembly Type | Diaphragm spring strap |
Clutch release cylinder * I.D. mm (in.) | 20.64 (0.81) |
Clutch master cylinder *I.D. mm (in.) | 15.57 (0.62) |
*I.D. : Inside Diameter |
Item | Standard value |
Clutch disc thickness [When free] Clutch pedal free play Clutch pedal height Clutch pedal stroke Clutch release cylinder clearance to piston Clutch master cylinder clearance to piston | 1.3L/1.5L/1.6L ; 8.5 ± 0.3, 1.1L ; 8.0 ± 0.3 6 ~ 13 (0.24 ~ 0.52) 160.7 (6.4) 140 (5.6) 0.15 mm (0.006 in.) 0.15 mm (0.006 in.) |
Item | Nm | kg·cm | lb·ft |
Clutch pedal to pedal support member Clutch pedal support member to master cylinder Clutch tube flare nut Clutch tube bracket Clutch release cylinder mounting bolt Clutch release cylinder union bolt Clutch cover assembly Clutch master cylinder push rod nut Ignition lock nut | 25 ~ 35 17 ~ 26 13 ~ 17 4 ~ 6 15 ~ 22 25 15 ~ 22 9 ~ 14 8 ~ 10 | 250 ~ 350 170 ~ 260 130 ~ 170 40 ~ 60 150 ~ 220 250 150 ~ 220 90 ~ 140 80 ~ 100 | 18 ~ 25 13 ~ 18 9 ~ 13 3 ~ 4 11 ~ 16 18 11 ~ 16 6 ~ 10 6 ~ 7 |
Items | Specified lubricants | Quantity |
Contact surface of release bearing and fulcrum of clutch release fork | CASMOLY L9508 | As required |
Inner surface of clutch release bearing | CASMOLY L9508 | As required |
Inner surface of clutch release cylinder and outer circumference of piston and cup | Brake fluid DOT3 or DOT4 | As required |
Inner surface of clutch disc spline | CASMOLY L9508 | As required |
Inner surface of clutch master cylinder and outer circumference of piston assembly | Brake fluid DOT3 or DOT4 | As required |
Clutch master cylinder push rod, clevis pin and washer | Wheel bearing grease SAE J310a, NLGI No.2 | As required |
Clutch pedal shaft and bushings | SAE J310a, Chassis grease, NLGI-No.1 | As required |
Contact portion of release fork to release cylinder push rod | CASMOLY L9508 | As required |