Terminal and Connector Inspection
1.

Many malfunctions in the electrical system are caused by poor harness(s) and terminals. Faults can also be caused by interference from other electrical systems, and mechanical or chemical damage.

2.

Check the following conditions:

(1)

Check for damaged harness and terminals: contact resistance, oxidation, bent or broken terminals.

(2)

Check for poor connection between ECM and component: backed out terminal, improper mating, broken locks or poor terminal to wire connection

caution

Use a suitable male pin to ensure that contact in sockets is good. The pin should remain in position when pulled gently.

3.

Has a problem been found?

YES

a.

Repair as necessary and go to "Verification of Vehicle Repair" procedure

NO

a.

System OK. Go to "Verification of Vehicle Repair" procedure

Circuit Inspection
Inspection for Generator Voltage Charging
4.

With ignition switch to ON

5.

Measure voltage between chassis ground and generator + B.

6.

Probe(+) : Generator + B.

Probe(-) : Chassis ground.

a.

Specification: Approximately 12 ~ 15V

7.

Is the voltage within specification?

YES

a.

Temporarily install a known good ECM and check for proper opera

b.

If problem is corrected, replace ECM

NO

a.

Over charging or bad connection of generator

b.

Repair as necessary and go to "Verification of Vehicle Repair"

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